Kwa mitundu yambiri ya zodzikongoletsera, mabokosi odzikongoletsera amapitilira tanthauzo la zotengera, ndipo amakhala ngati chonyamulira nkhani zamtundu wa zodzikongoletsera komanso chomangira cholumikizana ndi ogula. Richpack ndi wopanga mabokosi a zodzikongoletsera ku China omwe ali ndi zaka pafupifupi 20 pakuyika zodzikongoletsera, komanso amapereka mwambo wapadera bokosi lamiyala opanga USA. Mu fakitale ya Richline yomwe ili pansi pa Richpack, kuchokera ku mabokosi amphatso zamtengo wapatali zamtengo wapatali kupita ku zodzikongoletsera zosavuta komanso zokongola, tsatanetsatane uliwonse uli ndi kufunafuna kwathu khalidwe labwino ndi kulemekeza mwaluso, ndipo ulalo uliwonse umayendetsedwa mosamalitsa. Kenako, tiyeni tifufuze mozama, timvetsetse zaluso zonse ndi luso kumbuyo kwa zodzikongoletsera bokosi kusindikiza ndi kulongedza m'nkhani imodzi, ndikusanthula gawo laukadauloli lomwe limaphatikiza kukongola ndi ukadaulo m'mbali zonse.
1. The Wdzenje Prosi wa Ppansi Jzonyansa Box Pkapangidwe
Kuyambira pakuwala koyambirira kwa kudzoza kwa mapangidwe mpaka kubadwa kwa chinthu chomaliza chokongola, cholumikizira chilichonse pakupanga mabokosi a zodzikongoletsera za pepala la Richpack ndikukonza mosamalitsa kwa zida, zaluso ndi luso. Muzotsatirazi, tisanthula chigawo ndi chosanjikiza, tifufuze gawo lililonse, tiwulule zinsinsi ndi njira, ndikuwona momwe zopangirazo zimasinthidwa kukhala zolongedza zochititsa chidwi zomwe zimatha kuyambitsa kukongola kwa zodzikongoletsera.
1.1 Kutsimikiza Design Scheme
Posankha mapangidwe a bokosi la zodzikongoletsera za pepala, choyamba, tiyenera kusanthula mozama makhalidwe a zodzikongoletsera, kuphatikizapo mawonekedwe, kukula, kulemera, maonekedwe ndi maonekedwe a zodzikongoletsera. Kwa mawonekedwe osakhazikika a zodzikongoletsera, monga miyala yamtengo wapatali, ayenera kupanga mawonekedwe apadera a mkati kuti atsimikizire kukhazikika kwake mu bokosi; kwa kulemera kwakukulu kwa zodzikongoletsera, mabokosi a mapepala ayenera kuganizira za mphamvu zamapangidwe ndi mphamvu zonyamula katundu, kuti asawonongeke chifukwa cha kulephera kupirira kulemera kwa kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake. Panthawi imodzimodziyo, tiyenera kulankhulana mokwanira ndi makasitomala kuti timvetse momwe mtundu wawo ulili, omvera omwe akufuna komanso momwe msika umafunira. Ngati mawonekedwe amtundu wapamwamba kwambiri, ndiye kuti mapangidwe a mabokosi a mapepala ayenera kuyang'ana pa kuwonetsera ulemu ndi kukhwima, akhoza kutengera kalembedwe kake ka mlengalenga, ndi luso lapamwamba losindikizira ndi zipangizo zapadera; ngati omvera omvera ndi ogula achichepere, kamangidwe kake kakhoza kuphatikizidwa mu mafashoni, zinthu zaumwini, monga kuphatikizika kwa mitundu yotchuka ndi chitsanzo chapadera cha chitsanzo, kuti akope chidwi cha magulu achichepere. Kuonjezera apo, kuyeneranso kuganiziridwa kuti ndi zothandiza komanso zothandiza kwa mabokosi a mapepala, monga ngati ndi osavuta kutsegula komanso osavuta kunyamula. Mwa kuphatikiza zinthuzi, pogwiritsa ntchito mapulogalamu opangira akatswiri kuti apange, jambulani ndondomeko ya mabokosi a mapepala ndi kumasulira kwazithunzi zitatu, kuonetsetsa kuti mapangidwewo samangokwaniritsa ntchito yaikulu yotetezera zodzikongoletsera, komanso kusonyeza makhalidwe amtundu, kukopa chidwi cha ogula.
1.2 Zofunika Schisankho
waukulu wobiriwira mataro pakupanga bokosi la zodzikongoletsera kumaphatikizapo mapepala ndi bolodi la imvi. Mapepala, makatoni oyera wamba, mapepala okutidwa, mapepala apadera ndi zina zotero. White makatoni olimba ndi wandiweyani, quantitatively zazikulu, whiteness kutsogolo ndi gloss mkulu, pepala pamwamba kusalala ndi wosakhwima, ndi kuyenerera bwino kusindikiza, oyenera kusindikiza za zofunika apamwamba pamwamba pa mabokosi pepala, akhoza momveka anamasuliridwa kusindikizidwa ndondomeko ndi malemba, kusonyeza yosavuta ndi wowolowa manja kapangidwe; pepala yokutidwa pamwamba osalala, mtundu mkulu kubalana, kusindikiza kwa mitundu yowala, wolemera zigawo, nthawi zambiri ntchito kupanga Zofunika kusonyeza zokongola ndi mitundu wosakhwima wa bokosi zodzikongoletsera, monga zopaka ndi akuda miyala zodzikongoletsera bokosi ma CD; pepala lapadera liri ndi mawonekedwe apadera, mapangidwe kapena katundu wapadera, monga pepala la pearlescent lingasonyeze zotsatira za ngale, kuonjezera kukongola kwa mabokosi a mapepala, omwe amagwiritsidwa ntchito popanga mabokosi apamwamba apamwamba, kuti apititse patsogolo kalasi ya mankhwala.
Gray board imagwiritsidwa ntchito makamaka kukulitsa mphamvu zamabokosi a mapepala, wamba imvi imodzi, imvi iwiri, imvi ndi mitundu ina. Single imvi bolodi ndi imvi mbali imodzi, mbali ina ndi yosalala, mtengo ndi ndalama zambiri, oyenera maonekedwe a zofunika si mkulu, koma ayenera kuthandizira mphamvu zina za mabokosi pepala; awiri imvi bolodi mbali zonse ndi imvi, yunifolomu kapangidwe, mphamvu mkulu, ambiri ntchito kupanga wamba kalasi zodzikongoletsera mabokosi; bolodi lonse imvi ali mu mphamvu ndi kukhazikika kwa ntchito ya opambana kwambiri, oyenera mphamvu structural zofunika za mkulu khalidwe mabokosi zodzikongoletsera lalikulu kapena apamwamba kalasi zodzikongoletsera mphatso mabokosi. bokosi kapena bokosi la mphatso zodzikongoletsera zapamwamba kwambiri. Posankha zida, m'pofunika kuganizira mozama malinga ndi kapangidwe ka mabokosi odzikongoletsera, bajeti yamtengo wapatali ndi miyezo yoteteza chilengedwe, ndi zina zotero, kuonetsetsa kuti zinthu zomwe zasankhidwa sizingangokwaniritsa zofunikira zazinthuzo, komanso zimagwirizana ndi chitetezo cha chilengedwe cha msika ndi zolinga zoyendetsera mtengo wabizinesi.
1.3 Incoming Material Inspection
Zida monga mapepala ndi bolodi la imvi zikafika, kuyang'anitsitsa kwa zinthu zomwe zikubwera kuyenera kuchitidwa mwamsanga. Ogwira ntchito zoyang'anira fakitale ya Richpack adzayang'ana kaye kuchuluka kwazinthu ndikuziwerengera chimodzi ndi chimodzi molingana ndi mndandanda wa zobweretsera kuti awonetsetse kuti kuchuluka kwake kumagwirizana ndi dongosolo lopewa kuchotsedwa komwe kumakhudza kupita patsogolo kwa kupanga.
Pakuti pepala, woyamba mayeso kachulukidwe, ntchito katswiri kachulukidwe bwino kuyeza molondola, kuonetsetsa kuti galamala yake mogwirizana ndi mfundo zogula, kupatuka imayendetsedwa mkati osiyanasiyana ang'onoang'ono, chifukwa kachulukidwe mwachindunji zimakhudza stiffness ndi makulidwe a pepala, amene nawonso amakhudza zotsatira za mapepala mabokosi akamaumba. Kuyera ndi gloss zimayesedwa mothandizidwa ndi mita yoyera ndi mita ya gloss kuti zitsimikizire kuti zikhalidwe zawo zimagwirizana ndi ndondomeko ya pepala losankhidwa. Kusalala kwa pepala pamwamba kumazindikiridwa ndi mita yosalala. Kusasalala bwino kungayambitse kumatira kwa inki yosagwirizana ndikukhudza kumveka kwa kusindikiza. Kwa FSC-certified imvi bolodi, cholinga cha mayeso makulidwe ofanana, pogwiritsa ntchito micrometers m'malo osiyanasiyana miyeso miyeso mfundo, kuonetsetsa kuti makulidwe kulakwitsa si upambana osiyanasiyana amene analamula, makulidwe a mabokosi mapepala osagwirizana adzapanga dongosolo la kupsinjika maganizo, kuchepetsa mphamvu. Nthawi yomweyo, zida zoyezera mphamvu zowunikira kuti zizindikire mphamvu zopondereza za bolodi la imvi, kuwonetsetsa kuti zitha kukumana ndi bokosi lazodzikongoletsera muzochitika zosiyanasiyana zogwiritsira ntchito.
1.4 yosindikiza Pmiyambo
1.4.1 yosindikiza Method Schisankho
Njira zosindikizira zodziwika bwino ndi kusindikiza kwa offset, kusindikiza kwa flexographic, kusindikiza kwa gravure, ndi zina zotero, zomwe zimakhala ndi ntchito zawo mu bokosi lodzikongoletsera la pepala. Kusindikiza kwa Offset ndi imodzi mwa njira zosindikizira zomwe zimagwiritsidwa ntchito kwambiri, zomwe zimadziwika ndi kusindikiza kwakukulu, zimatha kubwezeretsanso tsatanetsatane wa chitsanzo ndi malemba, chifukwa chosindikizira mizere yosakhwima, mapangidwe okongola ndi zithunzi zamtundu wapamwamba zimakhala ndi ubwino woonekeratu, zomwe zimayenera kupanga mabokosi apamwamba a mapepala apamwamba omwe ali ndi zofunikira kwambiri pa khalidwe losindikiza. Mwachitsanzo, posindikiza mabokosi a mapepala okhala ndi zodzikongoletsera kapena ma logo osalimba, kusindikiza kwa offset kumatha kumasulira molondola mitundu ndi mawonekedwe a mapatani, kupangitsa kusindikiza kukhala zenizeni komanso zomveka. Kusindikiza kwa Flexo kuli ndi maubwino apadera pazinthu zinazake. Kusindikiza kwa Flexo kumagwiritsa ntchito inki yochokera m'madzi, yomwe ndi yochezeka komanso yosawononga, mogwirizana ndi zomwe ogula amafuna pakalipano pazachilengedwe. Panthawi imodzimodziyo, kusindikizira kwa flexo kumakhala kochepa, koyenera kusindikiza mitundu yonse ya mapepala, kuphatikizapo mapepala ochepetsetsa kapena ochepetsetsa, chifukwa chofuna kusindikiza midadada ikuluikulu yamitundu kapena njira zosavuta pamabokosi a mapepala, flexo imatha kusindikiza mofulumira komanso mogwira mtima, ndipo mtengo wake ndi wochepa kwambiri, woyenera kupanga bokosi la zodzikongoletsera la mapepala otsika ndi apakatikati.
Gravure kusindikiza inki wosanjikiza ndi wandiweyani ndi olimba. Inki yosindikizira ya gravure printing ndi wandiweyani, mtundu ndi wowala, machulukitsidwe ndi apamwamba, mtundu wosindikiza ndi wokhazikika, woyenera kusindikiza uyenera kuwonetsa mawonekedwe owoneka bwino komanso mawonekedwe apamwamba a bokosi la zodzikongoletsera zamapepala, monga bokosi lamtengo wapatali lamtengo wapatali, kupyolera mu kusindikiza kwa gravure kungasonyeze zodzikongoletsera za kuwala ndi kukongola kwa maonekedwe. Komabe, kusindikiza kwa gravure kumakhala ndi mtengo wapamwamba wa mbale komanso nthawi yayitali yosindikizira, kotero posankha njira yosindikizira, muyenera kuganizira zinthu monga malo a bokosi la zodzikongoletsera, kuchuluka kwa kusindikiza, bajeti yamtengo wapatali, ndi zofunikira za khalidwe losindikiza, kuti mudziwe njira yoyenera yosindikizira.
1.4.2 mtundu Management ndi Pattern Pkusindikiza
M'mabokosi osindikizira a zodzikongoletsera zamapepala, kasamalidwe kamitundu ndikofunikira, komwe kumakhudza mwachindunji kusasinthika kwa kusindikiza ndi CD kamangidwe kupanga ndi kukopa kowoneka kwa chinthucho. Choyamba, tiyenera kukhazikitsa dongosolo labwino kwambiri loyang'anira mitundu ndikugwiritsa ntchito zida zoyezera utoto zaukadaulo, monga ma spectrophotometers, kuti tiyese ndikufananiza mtundu wa mafayilo apakompyuta tisanasindikize. Mu ndondomeko yosindikiza, mosamalitsa kulamulira kutentha ndi chinyezi cha malo osindikizira, chifukwa zinthu zachilengedwe zimenezi adzakhala ndi zotsatira pa Tambasula pepala ndi inki kuyanika liwiro, zomwe zidzatsogolera kupatuka mtundu. Panthawi imodzimodziyo, m'pofunika kuonetsetsa kuti inki yochuluka ya makina osindikizira ikuyendetsedwa molondola, ndipo makina osindikizira amasungidwa nthawi zonse ndikusinthidwa kuti atsimikizire kuti inki yochokera ku inki hopper ya makina onse osindikizira ndi ofanana komanso osasunthika.
Kusindikiza kwachitsanzo, ndikofunikira kusankha njira yoyenera yosindikizira ndi mbale yosindikizira malinga ndi zofunikira za kapangidwe kake. Popanga mbale zosindikizira, kuonetsetsa kumveka bwino komanso kulondola kwazithunzi, kupewa mavuto monga madontho otayika, mapindikidwe ndi zina zotero. Mu ndondomeko yosindikiza, chidwi chiyenera kulipidwa ku kulondola kwapamwamba kwa chitsanzo, mwa kusintha magawo a makina osindikizira ndi chipangizo choyikapo, kuonetsetsa kuti chitsanzo cha mtundu uliwonse chimasindikizidwa molondola, kupewa kuzunzika, kusokoneza ndi zochitika zina. Komanso, mungagwiritsenso ntchito njira zina zapadera zosindikizira, monga kusindikiza kwamtundu, kusindikiza kotentha, kusindikiza kwa UV, etc., kupititsa patsogolo maonekedwe ndi mawonekedwe atatu a chitsanzo, kotero kuti bokosi lodzikongoletsera la pepala ndilokongola kwambiri, lapadera, likuwonetseratu mtengo wa zodzikongoletsera ndi fano la mtundu.
1.5 pamwamba Fkuyambira
1.5.1 Varnish ndi Lamination
Varnishing ndi laminating ndi njira wamba wa pepala zodzikongoletsera bokosi pamwamba kumaliza, iwo ndi yofunika kwambiri pa maonekedwe ndi zoteteza katundu wa mapepala bokosi. Varnish ndondomeko ndi wosanjikiza varnish TACHIMATA pamwamba pa zipangizo kusindikizidwa, kuti atatha kuyanika kupanga wosanjikiza colorless mandala filimu. Malinga ndi mtundu wa varnish ndi ❖ kuyanika njira ndi osiyana, akhoza kugawidwa mu glossy varnish, matte varnish ndi tsankho UV varnish ndi zina zotero. Varnish yowala imatha kupanga pamwamba pa mabokosi a mapepala kuwonetsa gloss kwambiri, kumapangitsanso kukongola komanso mawonekedwe azithunzi zosindikizira, kupangitsa bokosi lazodzikongoletsera kukhala lowala komanso lowoneka bwino, loyenera kuthamangitsa kukongola kwa ma CD zodzikongoletsera; varnish ya matte imapereka mabokosi a mapepala kukhala otsika kwambiri, mawonekedwe okongola, kuchepetsa kuwunikira, kupanga pamwamba pa mabokosi a mapepala kukhala ofewa komanso osakhwima, kwa anthu ena omwe amatsata kuphweka ndi kukongola.
Varnish ya matte imapangitsa mabokosi a mapepala kukhala otsika komanso owoneka bwino, amachepetsa kuwunikira, ndipo amapangitsa kuti pamwamba pa mabokosi a mapepala akhale ofewa komanso osakhwima. Kwa mitundu ina ya zodzikongoletsera zomwe zimatsata njira yosavuta komanso yapamwamba, mabokosi a mapepala a matte varnish amatha kuwonetsa bwino mawonekedwe awo; Vanishi yamtundu wa UV ndikuchita ma varnish pamapangidwe kapena madera ena, kuwunikira mawonekedwe ofunikira kapena mawu pamabokosi apepala kudzera kusiyanitsa pakati pa malo am'deralo ndi matte kapena malo wamba okhala ndi gloss yayikulu ndikuwonjezera kuzindikira kwaulamuliro ndi malingaliro atatu. Laminating ndondomeko ndi filimu pulasitiki kudzera zomatira laminating pamwamba pa zipangizo kusindikizidwa, kupanga pepala-pulasitiki Integrated yomalizidwa mankhwala.
Mitundu yodziwika bwino ya lamination ndi filimu yonyezimira ndi filimu ya matte. Pamwamba pa mabokosi a pepala pambuyo pa lamination ndi owala ngati galasi, mtundu ndi yowala kwambiri ndi zokongola, ndi zabwino madzi, chinyezi-umboni, kuvala zosagwira ntchito, angathe kuteteza chitsanzo kusindikizidwa, kutalikitsa moyo utumiki wa mabokosi pepala, yogwira ntchito pa maonekedwe a kuwala ndi chitetezo ntchito zofunika bokosi zodzikongoletsera; kuyanika kwa filimu ya matte yamabokosi a mapepala kumapereka zofewa, zokongola za matte, zomasuka kukhudza, komanso zimakhala ndi gawo lina la magawo atatu a chinthu chomalizidwa. Mabokosi a pepala opangidwa ndi filimu ya matte amawonetsa zofewa komanso zokongola za matte, zomwe zimakhala zofewa kukhudza, komanso zimakhala ndi machitidwe ena osalowa madzi komanso osavala, omwe nthawi zambiri amagwiritsidwa ntchito pofunafuna kapangidwe kake ndi kalembedwe kake kapamwamba kwambiri pamabokosi opangira zodzikongoletsera. Posankha varnishing ndi laminating ndondomeko, m'pofunika kuganizira kalembedwe kalembedwe bokosi zodzikongoletsera, mtengo bajeti ndi zofunika pa ntchito chitetezo ndi zinthu zina, kuti tikwaniritse zotsatira zabwino kumaliza.
Mu ndondomeko ya laminating, laminator imagwira ntchito yofunika kwambiri. Wamba laminating makina makamaka wopangidwa ndi unwinding chipangizo, gluing chipangizo, otentha kukanikiza chipangizo, mapiringidzo chipangizo ndi mbali zina. Mfundo yake yogwira ntchito ndi: choyamba, chipangizo chotsegula chidzakulungidwa filimu ya pulasitiki ndi mapepala osindikizidwa a mapepala omwe amapangidwa; ndiye, gluing chipangizo mu pulasitiki filimu pamwamba wogawana TACHIMATA ndi wosanjikiza zomatira, ntchito zomatira ndi kupanga filimu ndi pepala akhoza zolimba pamodzi; kenako, pambuyo ❖ kuyanika filimu ndi pepala mu otentha atolankhani chipangizo, pa kutentha kwina ndi kuthamanga, zomatira ndi adamulowetsa, filimu ndi pepala mwamphamvu affixed. Pambuyo pake, filimu yophimbidwa ndi pepala imalowa mu chipangizo chotenthetsera chotentha, ndipo pansi pa kutentha kwina ndi kupanikizika, zomatira zimatsegulidwa, ndipo filimu ndi pepala zimamatira mwamphamvu wina ndi mzake; potsiriza, ndi amamatira yomalizidwa mankhwala anavula ndi mapiringidzo chipangizo. Mwanjira iyi, kuphatikiza koyenera kwa filimu ya pulasitiki ndi zida zosindikizidwa kumakwaniritsidwa, ndipo magwiridwe antchito abokosi a zodzikongoletsera amawonjezeredwa. Posankha ndondomeko ya varnishing ndi laminating, m'pofunika kuganizira mozama kalembedwe ka bokosi la zodzikongoletsera, bajeti yamtengo wapatali, ndi zofunikira pachitetezo ndi zinthu zina, kuti mukwaniritse zotsatira zabwino kwambiri.
1.5.2 Kupondaponda, Embossing ndi OTher Swamtendere Proces
Njira zapadera monga kupondaponda kotentha ndi kujambula kungathe kupititsa patsogolo kukongola ndi maonekedwe a mabokosi okongoletsera mapepala. Kupopera kotentha ndikusamutsa zojambulazo zachitsulo kapena zojambulazo za pigment pamwamba pa mabokosi a pepala ndikukanikiza kotentha, kupanga mapatani kapena zilembo zokhala ndi zitsulo zonyezimira kapena mitundu yapadera. Zida zodziwika bwino zopondera zotentha zimaphatikizapo zojambulazo zagolide, zojambula zasiliva, zojambulazo za laser ndi zina zotero.
Mu ntchito yotentha yopondaponda, imagawidwa kukhala makina osindikizira otentha otentha ndi makina osindikizira otentha m'njira ziwiri.
Makina osindikizira otentha pamanja ayenera pamanja ikani mabokosi pepala pansi pa mbale otentha kupondaponda, pambuyo kusintha malo, pamanja ntchito chogwiririra kuti akanikizire pansi, kotero kuti otentha sitampu mbale ndi mapepala mabokosi kukhudzana, mwa Kutentha ndi kukakamizidwa, otentha mitundu zojambulazo adzasamutsidwa pamwamba pa mabokosi pepala mu malo otchulidwa.
Njira ya njirayi ndi yophweka, koma kugwira ntchito bwino kumakhala kochepa ndipo luso la woyendetsa liyenera kukhala lapamwamba. Ntchito yake imagwira ntchito pamagulu ang'onoang'ono, zodzikongoletsera zokongoletsedwa mwamakonda zokometsera zokometsera zotentha, monga zodzikongoletsera zamtundu wa niche zapamwamba zomwe zimakhazikitsa zinthu zochepa, makina osindikizira otentha amanja amatha kukwaniritsa zofunikira zake zapadera zopondaponda. Kufunika kwa kukhalapo kwa makina osindikizira otentha amanja ndikuti ndi osinthika kwambiri, otsika mtengo wa zida, pakuyesa koyambira kupondaponda kapena kusakhazikika kwa bizinesi yaying'ono yopanga mabokosi odzikongoletsera, ndikusankha kopanda ndalama zambiri.
Makina osindikizira a automatic otentha imazindikira njira yopangira zokha, mabokosi amapepala amatengedwa kupita kumalo otentha opondaponda ndi chotengera, sensa imapeza malo omwe mabokosi amapepala, mbale yotentha imatsindikiridwa pansi ndikulumikizana ndi mabokosi amapepala motsogozedwa ndi dongosolo lowongolera, mukamaliza ntchito yopondera yotentha, mabokosi amapepala kenako amatumizidwa ku njira yotsatira. Makina osindikizira otentha odziwikiratu ndi amphamvu, ali ndi liwiro lalitali komanso kuthekera kopitilira muyeso kotentha, amatha kuzindikira kupanga kosalekeza, komwe kumathandizira kwambiri kupanga bwino, komanso kupondaponda kotentha kumakhala kokhazikika, ndipo mawonekedwe ake ndi olondola kwambiri. Ndikofunikira kwambiri kupanga mabizinesi opanga mabokosi a zodzikongoletsera, amatha kukwaniritsa kufunikira kwa msika kwa mabokosi ambiri amtengo wapatali, kuchepetsa mtengo wamtengo wopangira, komanso kuwonetsetsa kukhazikika kwa kupondaponda kwa chinthucho, kukulitsa chithunzi chonse cha mtunduwo.
Njira yopopera yotentha imatha kupangitsa bokosi la zodzikongoletsera kukhala lokongola, lolemekezeka, kuwala kwa golide kumatha kutsatiridwa ndi kuwala kowala kwa zodzikongoletsera, kupititsa patsogolo kalasi yamankhwala, yomwe imagwiritsidwa ntchito kwambiri pakuyika zodzikongoletsera zapamwamba; njira yotentha yopondapo siliva imapereka kumverera kosavuta, kokongola, koyenera kutsata njira zamakono za bokosi lodzikongoletsera; kupondaponda kwa laser kuti apange mawonekedwe apadera a laser, monga kunyezimira ngati utawaleza ndikusintha mawonekedwe, kumawonjezera chidwi chamabokosi a mapepala ndi zotsutsana ndi zabodza. Kupopera kotentha kwa laser kumatha kutulutsa mawonekedwe apadera a laser, monga kuwala kwa utawaleza ndikusintha mawonekedwe, kukulitsa kukopa kowonekera komanso kutsutsa zabodza pamabokosi amapepala, omwe amagwiritsidwa ntchito kwambiri popanga bokosi lazodzikongoletsera komanso makonda.
Kupanikizika kwa embossing ndikugwiritsa ntchito kukakamiza kuti pamwamba pa mabokosi a mapepala apange mawonekedwe okwezeka kapena okhumudwa, kudzera munjira zitatu-dimensional kuti apititse patsogolo kuzindikira kwa mabokosi apepala ndi kapangidwe kake. Kwa mitundu ina yodzikongoletsera yokhala ndi malingaliro atatu, monga maluwa, mawonekedwe a nyama, ndi zina zotero, njira yokongoletsera imatha kuwapangitsa kukhala omveka bwino komanso owoneka bwino, ngati kuti akudumpha kuchokera pamwamba pa mabokosi a mapepala, kubweretsa ogula mphamvu yowoneka bwino komanso chidziwitso cha tactile. Kuonjezera apo, njira yotentha yopondereza ndi embossing imatha kuphatikizidwa kuti ipange zotsatira zolemera komanso zosiyana, kupititsa patsogolo zachilendo ndi zaluso za bokosi la zodzikongoletsera za pepala, kotero kuti ziwonekere pakati pa mapaketi ambiri ndikukopa chidwi ndi chikondi cha ogula.
Kuyambira wamba mpaka zodabwitsa, ndi zinsinsi ziti zomwe zimabisika kumbuyo kwa kusinthika kokongola kwa ma CD? Mukhozanso kuwerenga m'nkhaniyi kuti mupitirize kufufuza mwayi wopanda malire wa kupondaponda kotentha, kujambula ndi njira zina zapadera, ndipo yankho liri pamenepo.
1.6 kufa Cutt ndi Skulota
1.6.1 Mfungulo Pmafuta a Die-Cutting Pmiyambo
Kufa kudula ndi ndondomeko kudula pepala losindikizidwa malinga ndi mawonekedwe ndi kukula kwake, ndipo kulondola kwake kumagwira ntchito yaikulu pakuumba kwa mabokosi a mapepala. Mu ndondomeko kufa-kudula, choyamba, kuonetsetsa mwatsatanetsatane kupanga kufa-kudula mpeni mbale, kufa-kudula mpeni mbale kapangidwe ayenera kukhala zogwirizana ndi planar kukula kwa mabokosi mapepala, mipeni mbale mizere ayenera yosalala, zolondola, kupewa burrs, zopatuka ndi mavuto ena. Pa nthawi yomweyo, kusankha khalidwe lodalirika la kufa-kudula chida, sharpness ndi durability chida mwachindunji zimakhudza zotsatira ndi mphamvu ya kufa-kudula. Mu ntchito kufa-kudula, mosamalitsa kulamulira kufa-kudula kuthamanga ndi liwiro, kuthamanga kwambiri kungachititse kuti pepala kuphulika, mapindikidwe, kuthamanga ndi laling'ono kwambiri adzapanga kufa-kudula si wathunthu; liwiro ndi mofulumira zingakhudze kufa-kudula molondola, liwiro ndi wosakwiya kuchepetsa kupanga dzuwa. Kuphatikiza apo, pakufunika kukonza nthawi zonse ndikukonza zida zodulira kufa, fufuzani zigawo zotumizira zida, zida zoikira ndi ntchito zina zokhazikika, kuti zitsimikizire kukhazikika ndi kulondola kwa zida. Muchikozyano chakufwa, tweelede kubikkila maano kuzintu nzyotukonzya kucita kutegwa tugwasyigwe kapati munzila yakumuuya, kubikkilizya abukkale bwiindene-indene. Kupyolera mu ulamuliro okhwima mfundo izi kufa-kudula ndondomeko, kuonetsetsa kuti m'mbali mwa kufa-odulidwa mapepala mabokosi mwaukhondo, kukula zolondola, kwa msonkhano wotsatira ndi ntchito kupereka maziko abwino.
1.6.2 Gray Bpansi Skulota Tmaluso
Gray board grooving ndikupanga mabokosi amapepala amatha kupanga ngodya ndi mawonekedwe olondola akamapindika, ngodya yolowera, kuya ndi magawo ena zimakhudza kwambiri kupindika kwa mabokosi apepala. Nthawi zambiri, ma angles olowetsa wamba ndi madigiri a 90 ndi madigiri 120, ndi zina zotero. Madigiri 90 a slotting ndi oyenera kupanga mabokosi a mapepala okhala ndi mapindikidwe oyenera, monga mabokosi amtundu wamba; Madigiri 120 a slotting amagwiritsidwa ntchito kupanga mabokosi a mapepala okhala ndi ngodya zina zokhotakhota, kuti apange mabokosi a mapepala kukhala apadera kwambiri. Kuzama kwa groove kuyenera kutsimikiziridwa molingana ndi makulidwe a bolodi la imvi, nthawi zambiri kuya kwa groove kumayendetsedwa pakati pa gawo limodzi mwa magawo atatu ndi theka la makulidwe a bolodi imvi ndikoyenera kwambiri. Ngati kuya grooving kwambiri osaya, mapepala mabokosi akhoza kuonekera mu kupinda crease si bwino, kupinda zovuta, zimakhudza akamaumba zotsatira za mapepala mabokosi; ngati kuya kwa grooving kuli kozama kwambiri, mphamvu ya bolodi imvi idzafowoketsedwa, zomwe zimapangitsa kugwiritsa ntchito mabokosi a mapepala osavuta kusweka, zomwe zimakhudza kukhazikika kwake. Popanga grooving, zida zaukadaulo ziyenera kugwiritsidwa ntchito, ndikuwonetsetsa kulondola komanso kukhazikika kwa zida. Panthawi imodzimodziyo, tiyenera kuyang'ana ubwino wa bolodi la imvi pambuyo pa grooving kuti tiwone ngati ngodya ndi kuya kwa groove zikukwaniritsa zofunikira, ngati khoma la groove ndi losalala, kapena popanda burrs ndi zina. Pokhapokha potsimikizira mtundu wa grooving wa bolodi la imvi momwe mabokosi amapepala amatha kupindika molondola pambuyo pa msonkhano kuti apange mawonekedwe okhazikika ndikukwaniritsa zofunikira zamapangidwe ndi mawonekedwe a bokosi lodzikongoletsera.
1.7 Laminating ndi Akuphatikiza
1.7.1 Zopaka Pmiyambo
Laminating ndi njira yomata pepala losindikizidwa pamwamba ndi bolodi la imvi pamodzi ndi guluu, ndipo njira yake yogwirira ntchito ndi kusankha guluu ndizofunikira. Pamaso pa laminating, m'pofunika kuti muyambe kuchitira imvi bolodi ndi kusindikizidwa nkhope pepala kuonetsetsa kuti pamwamba ndi woyera, lathyathyathya, ndi opanda fumbi, mafuta ndi zosafunika zina, kuti kuonetsetsa kuti guluu akhoza kupereka sewero lathunthu kuti kugwirizana kwenikweni. Kenako, molingana ndi zida zamabokosi a mapepala ndi kapangidwe kake kuti musankhe guluu woyenera, guluu wamba amakhala ndi latex yoyera, zomatira zotentha zosungunuka ndi zina zotero. Zomatira zoyera za latex zili ndi zabwino zamphamvu zomatira, kuthamanga kwanthawi yayitali, kuteteza chilengedwe, ndi zina zambiri, zoyenerera pamapepala ambiri; otentha Sungunulani zomatira ali kudya kuchiritsa liwiro, zomatira mphamvu, ambiri ntchito kufunika akamaumba mofulumira laminating ndondomeko. Mu ndondomeko ya laminating, kulamulira kuchuluka kwa guluu TACHIMATA, TACHIMATA kwambiri adzatsogolera guluu kusefukira, okhudza maonekedwe a mapepala mabokosi, zingachititsenso m'njira yosagwirizana pakati pa pepala pamwamba ndi imvi bolodi; TACHIMATA pang'ono kungachititse kuti adhesion si amphamvu, mapepala mabokosi sachedwa gluing chodabwitsa. Nthawi zambiri, zokutira ndi kupopera mbewu mankhwalawa zitha kugwiritsidwa ntchito popaka guluu kuti zitsimikizire kuti guluuyo amagawidwa mofanana pamwamba pa bolodi imvi kapena pepala. Kenako, molondola agwirizane nkhope pepala pa imvi bolodi, ntchito kukanikiza zida kapena dzanja zida kukanikiza, kuti nkhope pepala ndi imvi bolodi mwamphamvu pamodzi, kusaganizira pakati pa mpweya thovu. Pambuyo potsirizira, mabokosi a mapepala opangira laminating ayenera kuikidwa pamalo abwino mpweya wabwino ndi kutentha koyenera kuyanika, kupewa kuyanika m'malo a chinyezi kapena kutentha kwambiri, kuti asakhudze kuchiritsa kwa guluu ndi ubwino wa mabokosi a mapepala.
1.7.2 Ppansi Zodzikongoletsera Box Assemble
Kusonkhana kwa mabokosi a mapepala ndi njira yophatikizira mbali zowonongeka m'mabokosi athunthu a mapepala, pochita izi, m'pofunika kuonetsetsa kuti mapangidwe a mabokosi a mapepala ndi okhazikika komanso maonekedwe abwino. Choyamba, tiyenera kuyika molondola ndikugwirizanitsa zigawo za mabokosi a mapepala molingana ndi zofunikira za mapangidwe kuti tiwonetsetse kuti mizere yopinda ndi malo owonetserako ndi yolondola. Kwa mabokosi ena a mapepala okhala ndi mapangidwe apadera, monga mabokosi ophimba kumwamba ndi dziko lapansi, mabokosi amtundu wa mabuku, ndi zina zotero, chidwi chiyenera kuperekedwa ku kulondola kwa mgwirizano pakati pa zigawo zosiyanasiyana, monga thambo ndi mabokosi ophimba dziko lapansi, kukula kwa chivindikiro ndi thupi la bokosi liyenera kufananizidwa kuonetsetsa kuti chivindikirocho chikhoza kutsekedwa mwamphamvu mu bokosi, ndikutsegula ndi kutseka bwino; mabokosi amtundu wa buku, chipolopolo chakunja ndi bokosi lamkati la malo ophatikizira ayenera kukhala olondola, kotero kuti bokosi lamkati likhoza kukhazikika bwino mu chipolopolo, ndikuwoneka bwino.
Pamsonkhanowu, zida zina zothandizira, monga jigs ndi ma molds oyika, zingagwiritsidwe ntchito kuthandizira kukonza zigawozo ndikuwonetsetsa kulondola ndi kukhazikika kwa msonkhano. Pazigawo zomwe ziyenera kuikidwa, kuchuluka koyenera kwa guluu kuyenera kuyikidwanso kuti phala likhale lolimba. Panthawi imodzimodziyo, tcheru chiyenera kuperekedwa ku malo ndi kuchuluka kwa guluu kuti tipewe kuipitsidwa kwa guluu pamwamba pa mabokosi a mapepala, zomwe zimakhudza maonekedwe. Msonkhano ukatha, mabokosi a mapepala ayenera kufufuzidwa lonse kuti awone ngati mapangidwe a mabokosi a mapepala ali olimba, ngati kugwirizana pakati pa zigawo zosiyanasiyana kumakhala kolimba, komanso ngati maonekedwe ali ophwanyika, opanda makwinya, osasintha, ndi zina zotero. Ngati pali mavuto, kusintha ndi kukonzanso kuyenera kuchitidwa panthawi yake kuti zitsimikizidwe kuti mapepala omaliza omwe amasonkhanitsidwa amakwaniritsa miyezo yapamwamba ndipo angapereke chitetezo chabwino cha phukusi la zodzikongoletsera.
1.7.3 Richpack Fully Aanatulutsa Ppansi Bng'ombe Mpikawik Line
Pamisonkhano yamabokosi amapepala, makina onyamula okha amatenga gawo lofunikira kwambiri pakuwongolera kupanga bwino kwa zodzikongoletsera. kupanga phukusi ndi khalidwe la mankhwala. Njira yake yogwirira ntchito imaphatikizapo maulalo ofunikira otsatirawa.
Choyamba, pepalalo limaperekedwa kokha, kupyolera mu sensa ya photoelectric ndi counter kuti mudziwe ndi kuwerengera doko lodyera, ndiyeno mothandizidwa ndi traction system ndi slider, pepalalo lidzatumizidwa ku ndondomeko yotsatira, kuonetsetsa kuti zolondola ndi zokhazikika za kutumiza mapepala. Chotsatira ndi ulalo wa vacuuming ndi woyamwa, womwe umagwiritsa ntchito makina oyendetsa mpweya kuti uyamwe pepala ndikuchita ntchito yochotsa fumbi kuti awonetsetse kuti pamwamba pa pepalalo ndi loyera komanso lopanda fumbi, zomwe zimapereka maziko abwino akukonzekera kotsatira. Izi zikutsatiridwa ndi kutsegula ndi laminating. Makina opangira laminating amangomangiriza nsonga zomatira m'mphepete mwa pepala kuti zitsimikizire kulimba komanso kufulumira kwa pepala. Mu gawo la embossing ndi kupukutira, embosser imayika pepala, ndipo makina opukutira kenaka amapinda pepalalo kuti apange maziko a mawonekedwe a bokosi. Pomaliza, bokosi kuumba thupi ndi unsembe wa kumwamba ndi dziko chivundikirocho, pansi udindo cam ndi mbali positioner pindani katoni yosalala akamaumba, malizitsani akamaumba bokosi thupi, ndiyeno ntchito pneumatic kuthamanga suction makapu kukonza bokosi thupi pa tebulo rotary, kupyolera guluu mbale kutsitsi adzakhala anaika mu bokosi thupi pa malekezero onse a kumwamba ndi dziko lapansi makatoni, malizitsani kuumba makatoni, malizitsani bokosi la bokosi pa tebulo lozungulira.
Mzere wopangira makina opangidwa ndi mapepala a Richpack umaphatikiza zida zosiyanasiyana zapamwamba zopangira makina ndi ukadaulo, ndi makina omata bokosi monga pachimake, kuzindikira njira yonse yopangira makina opangira kuchokera kudyetsa mapepala, kuthirira, kusonkhanitsa mpaka kumaliza. Mzere wopangira umakhala wotsogola wowongolera pulogalamu ya PLC, womwe umatha kuyang'anira ma index ndi magawo osiyanasiyana panthawi yonse yopanga, ndikuwongolera ndikusintha mawonekedwe a makina a anthu kuti atsimikizire kulondola komanso kukhazikika kwa njira yopangira. Nthawi yomweyo, ma servo motors ndi owongolera ma servo amagwiritsidwa ntchito kuzindikira kuwongolera ndikuwongolera mbali zosiyanasiyana zamakina popanga kuti zitsimikizire kudalirika komanso kudalirika kwa zida. Kuonjezera apo, mzere wa Richpack uli ndi njira yowonongeka kwambiri yomwe imagwiritsa ntchito zida zochepetsera zida ndi teknoloji ya nthawi ya lamba kuti akwaniritse kufalitsa koyenera komanso kosasunthika komanso kuzungulira kwazinthu zosiyanasiyana zamakina.
· Kudyetsa mapepala: pachimake cha ndondomekoyi ndi yolondola mapepala poyikira ndi bwino mayendedwe. Pogwiritsa ntchito makina odyetsera mapepala a Fidelity, pogwiritsa ntchito vacuum adsorption ndi makina oyendetsa galimoto, mapepalawo ali mu mulu wa pepala ndi kupatukana kwa mapepala ndikupita kumalo oyendetsa galimoto. Kupyolera mu kusintha kolondola kwa gauge yakutsogolo ndi gauge yam'mbali, kukula kwa gripper kumayendetsedwa mosamalitsa kuonetsetsa kuti pepala likalowa munjira yotsatira, cholakwika chapambuyo ndi chotalikirapo chimayendetsedwa mkati mwa ± 0.1mm, zomwe zimatsimikizira kulondola kwapamwamba komanso kukhazikika kwa pepala lotumiza. Mwachitsanzo, poyang'anizana ndi zolemera zosiyanasiyana ndi zipangizo zamapepala, Fidelity paper feeding system imatha kusintha mphamvu ya adsorption ndi liwiro la kudyetsa kuti ligwirizane ndi mawonekedwe a pepala.
· Gluing: Zida zomata bwino kwambiri zimasankhidwa. Malinga ndi mawonekedwe a pepala ndi guluu, kuchuluka kwa gluing kumayendetsedwa bwino. Njira monga zokutira zodzigudubuza kapena kupopera mbewu mankhwalawa zimatengedwa kuti zitsimikizire kuti guluuyo amakutidwa mofanana pamapepala. Panthawi ya gluing, kuthamanga ndi kupanikizika kwa guluu kumayang'aniridwa zenizeni - nthawi yotsimikizira kukhazikika kwa gluing. Pakadali pano, makulidwe a gluing amayendetsedwa mosamalitsa, nthawi zambiri m'njira yoyenera, kuti atsimikizire kulumikizana bwino ndikupewa zovuta zomwe zimayambitsidwa ndi guluu wochulukirapo kapena wosakwanira, ndikuyika maziko olimba a msonkhano wotsatira ndi njira zina.
·Kusonkhana: Maloboti olumikizirana ma multi-axis ndi zida zoyikira mwanzeru zimatengedwa kuti zizigwira ntchito limodzi. Malinga ndi pulogalamu yokonzedweratu, loboti imagwira mbali zopangira laminating, ndipo motsogozedwa ndi makina ozindikira bwino kwambiri, mbalizo zimayikidwa molondola pazida zoyikira. Dzanja la loboti loyendetsedwa ndi servomotor limazindikira kulondola, kukanikiza ndi kumamatira kwa magawowo. Kwa mabokosi a mapepala, nkhungu zapamwamba zimagwiritsidwa ntchito kuti zitsimikizire kuti kukula kofanana ndi chivindikiro ndi thupi la bokosi mkati mwa ± 0.2mm, kutsimikizira kutsegula ndi kutseka kosalala; posonkhanitsa mabokosi amtundu wa bukhu, dongosolo loyikira mwanzeru limatsimikizira kuti kupatuka pakati pa bokosi lamkati ndi malo akunja a chipolopolo kumayendetsedwa mkati mwazochepa kwambiri, kutsimikizira kuoneka kosalala ndi kokongola.
·Kutulutsa kwazinthu zomalizidwa: Pambuyo pomaliza kusonkhanitsa mabokosi a mapepala, mzere woyendera wokhawokha umayang'anitsitsa khalidwe lonse. Pogwiritsa ntchito kusanthula kwa laser, kuzindikira zithunzi ndi matekinoloje ena, mabokosi amapepala amawunikiridwa mwachangu kuti aone ngati ali olondola, mawonekedwe ake, mphamvu zamapangidwe ndi zina zotero. Mabokosi a mapepala oyenerera amasanjidwa ndikuyikidwa molingana ndi mafotokozedwe ndi magulu kudzera pamakina osankhika ndi ma phukusi, ndikuzindikira kutulutsa koyenera komanso kasamalidwe ka zinthu zomalizidwa. Ngati mabokosi amapepala apezeka kuti ali ndi zopindika kapena zowoneka bwino panthawi yowunika, makinawo amawasankhira pamalo olakwika kuti akonzenso.
Ponseponse, popanga, mzere wopangira umakhala ndi zodziwikiratu kwambiri, zomwe zimatha kuzindikira kuwongolera ndi kasamalidwe kazinthu zonse zopanga, kukonza bwino kwambiri kupanga ndikuchepetsa ndalama zopangira. Ndipo ntchito yokhazikika, phokoso lochepa, chitetezo chabwino cha chilengedwe, sichidzatulutsa kuipitsidwa kwakukulu ndi kuvulaza chilengedwe ndi antchito. Pa nthawi yomweyi, makhalidwe ake otetezeka komanso odalirika, amatha kuzindikira njira yonse yodziwiratu ndi chitetezo chodziwikiratu, kupewa ngozi pakupanga, chifukwa chopanga bokosi lamtengo wapatali la mapepala apamwamba a mapepala okongoletsera amapereka chitsimikizo champhamvu.
1.8 Quality Ikuyang'ana ndi Pkuyimba
Ubwino ndi moyo wa mtundu wa bokosi la fakitale. Cholakwika chaching'ono m'bokosi la zodzikongoletsera chingasokoneze mawonekedwe a zodzikongoletsera komanso kuwononga mbiri yamtundu wapamwamba kwambiri. Choncho, pa siteji yoyendera khalidwe, tapanga akatswiri ndi okhwima khalidwe kuyendera gulu, pogwiritsa ntchito zida mkulu-mwatsatanetsatane kuyeza kuyeza kukula kwa zodzikongoletsera ma CD bokosi mwatsatanetsatane kuonetsetsa kuti kutalika, m'lifupi, kutalika ndi dimensional zolakwa za gawo lililonse lopinda amayendetsedwa mosamalitsa mkati mwaunyinji wochepa kwambiri. Panthawi imodzimodziyo, pokhala ndi chidziwitso chochuluka komanso kuyang'anitsitsa mwachidwi, timayang'anitsitsa momveka bwino za chitsanzo chosindikizidwa, kulondola kwa mtundu, kulondola mopitirira muyeso, ndi ungwiro wa ndondomeko yomaliza pamwamba, popanda kuphonya tsatanetsatane. Pansipa, tikuwonetsani kufunikira kwa ulalowu kuchokera kumagawo amiyezo yowunikira bwino komanso kapangidwe kake kosamala.
1.8.1 Quality Insanje Smiyeso ndi Mnjira
Kuyang'ana kwaubwino ndiye chinsinsi chowonetsetsa kuti bokosi lazodzikongoletsera zamapepala limakhala labwino, ndipo liyenera kuchitidwa motsatira miyezo ndi njira. Richpack fakitale Richline ili ndi akatswiri ogwira ntchito yoyang'anira khalidwe labwino, omwe, ndi chidziwitso chawo chochuluka komanso chidziwitso chaukadaulo, amawongolera mosamalitsa gawo lililonse la kupanga.
Pankhani yowunika mawonekedwe, ogwira ntchito ku QC amagwiritsa ntchito zida zoyezera mwatsatanetsatane, monga ma caliper, kuwongola, etc., kuyeza kutalika, m'lifupi, kutalika, ndi magawo opindika a mabokosi a mapepala kuti atsimikizire kuti kupatuka kwa miyeso yomwe idapangidwira kumakhala mkati mwazovomerezeka, komanso kuti kupatuka kwa miyeso yonseyo kuyenera kuyang'aniridwa bwino ndi ± 0.5mm kuti mapepalawo aziwoneka bwino. zosinthidwa kuti zigwirizane ndi zodzikongoletsera ndipo sizingakhudzidwe ndi zovuta zazikulu panthawi yoyendetsa ndi kusunga. Pofuna kuonetsetsa kuti mabokosi a mapepala amatha kugwirizana bwino ndi zodzikongoletsera, ndipo sizidzakhudza kugwiritsidwa ntchito panthawi yoyendetsa ndi kusungirako chifukwa cha vuto la kukula.
Kuyendera khalidwe losindikiza makamaka kudzera mwa kuphatikiza kuyang'ana kowoneka ndi kuyezetsa zida zamaluso, kuyang'ana kumveka kwa mawonekedwe osindikizira, kulondola kwamtundu, kulondola mopitilira muyeso ndi zina zotero. Zitsanzo ziyenera kukhala zomveka bwino, popanda kusokoneza kapena kuwonetsa, ndipo mtunduwo uyenera kukhala wogwirizana ndi mapangidwewo popanda kusiyana koonekeratu; overprinting kulondola kumafuna kuti overprinting cholakwika cha chitsanzo chachikulu sayenera upambana ± 0.1mm, ndi chitsanzo sekondale sayenera upambana ± 0.2mm; kwa mabokosi a mapepala okhala ndi ma barcode, oyang'anira khalidwe adzagwiritsa ntchito choyesa barcode kuti aone kumveka bwino komanso kusakanizika kwa ma barcode kuti atsimikizire kuti ma barcode atha kudziwika bwino.
Richpack ili ndi msonkhano wapadera woyesera kuponderezana, wokhala ndi zida zoyesera zaukadaulo. Pakuyesa mphamvu zamapangidwe, timafanizira kugwiritsa ntchito kwenikweni kwa mabokosi a mapepala, monga kuyesa kukakamiza ndi kuyesa kutsitsa, kuti tiwone ngati mabokosi amapepala adzapunduka kapena kusweka akakumana ndi zovuta zina. Kuyesedwa kwa kuponderezana kumafuna mabokosi a mapepala kuti asunge mawonekedwe awo popanda kupindika kodziwikiratu mopanikizika ndi kulemera kwina; dontho mayeso amafuna mapepala mabokosi kugwa momasuka kuchokera utali winawake popanda kuwononga dongosolo mkati ndi maonekedwe, ndi kutha kupitiriza kuteteza zodzikongoletsera.
Kupendekeka kwapamwamba ndi ukhondo ndizofunikiranso pakuwunika kwabwino. Oyang'anira khalidwe adzayang'ana mosamala ngati pamwamba pa mabokosi a mapepala ndi athyathyathya, komanso ngati pali zolakwika zomwe zimakhudza maonekedwe monga makwinya, totupa kapena depressions. Panthawi imodzimodziyo, onetsetsani kuti pamwamba pa mabokosi a mapepala mulibe fumbi, madontho, zizindikiro za zala ndi zonyansa zina kuti mutsimikizire kuti mankhwalawa ndi abwino. Pazantchito zapadera monga kupondaponda ndi kusindikiza pamabokosi amapepala, fufuzani ngati zili zomveka bwino, zathunthu komanso zopanda mavuto monga kusenda ndi kusawoneka bwino.
Kuyesa kuteteza chilengedwe ndikofunikira, komwe kumakhudzana ndi thanzi la ogula komanso chitetezo cha chilengedwe. Richpack ili ndi malo apadera oyesera zoteteza zachilengedwe komanso zida zoyesera zapamwamba kuti athe kuyesa mokwanira ntchito yoteteza chilengedwe pamabokosi a mapepala, pomwe kuyesa kwa formaldehyde ndi chimodzi mwazinthu zoyeserera. Kuyeza kwa formaldehyde ndi chimodzi mwazinthu zofunika kwambiri zoyesera. Timagwiritsa ntchito zowunikira akatswiri a formaldehyde kuyesa molondola kutulutsa kwa formaldehyde kwa mabokosi amapepala molingana ndi njira zoyesera. Malinga ndi miyezo yoyenera ya dziko ndi mafakitale, timaonetsetsa kuti kutulutsa kwa formaldehyde m'mabokosi a mapepala ndikotsika kwambiri pachitetezo chomwe chakhazikitsidwa, kuwonetsetsa kuti zinthuzo ndi zobiriwira komanso zoteteza chilengedwe, ndipo sizingawononge thanzi kwa ogula.
Mwachitsanzo, chowunikira cha 3V-EDX6600ROHS chokhala ndi fakitale chidapangidwa kuti chikwaniritse zofunikira za ROHS, chopanda halogen, ndi malangizo a chidole, ndipo chili ndi zida zambiri zapamwamba. Imagwiritsa ntchito chojambulira chamtundu wa Si-pin cha US, chozizidwa ndi magetsi m'malo mwa nayitrogeni wamadzimadzi woziziritsidwa, imakhala yophatikizika, imapereka kusanthula kolondola kwa data komanso kusamalidwa kochepa.
The Chizindikiro cha SES makina opangira ma processing opangidwa ndi kampani amatha kukulitsa chidwi choyezera. Chidacho chimatha kuyeza zinthu 75 kuchokera ku sulfure (S) kupita ku uranium (U), ndi kusanthula kwazinthu zoyambira 2ppm-99.99%. Nthawi yoyezera imatha kusinthidwa pakati pa 100-300s, ndipo imatha kusinthana pakati pa machitidwe asanu ndi awiri owongolera njira zowongolera molingana ndi zitsanzo zosiyanasiyana, ndikukwaniritsa kuyesa kwa batani limodzi. Ndi yosavuta kugwiritsa ntchito ndipo ali ndi mawonekedwe ochezeka. Chidachi chimatha kuzindikira bwino zomwe zili muzitsulo zolemera monga lead (Pb), mercury (Hg), cadmium (Cd), hexavalent chromium (Cr6+) ndi zinthu zina zowopsa monga ma polychlorinated biphenyls (PCBs) ndi ma polybrominated diphenyl ethers (PBDEs) omwe atha kukhala ndi zofunikira, zomwe zili m'bokosi loyenera. Miyezo monga ROHS Directive, US CPSIA Act ndi mfundo zaku China za GB.
Kuphatikiza apo, kuti azindikire zinthu zomwe zimasokonekera m'mabokosi a mapepala, Richpack fakitale Richline imagwiritsa ntchito akatswiri. gas chromatography mass spectrometer (GCMS). Imatha kusanthula molondola komanso kudziwa kuchuluka kwa zinthu zomwe zimasokonekera monga aldehydes, benzenes, ndi toluenes zomwe zitha kupezeka m'mabokosi a mapepala. Chidachi chikhoza kuyeza molondola zomwe zili m'magulu osasunthikawa kuti adziwe ngati mabokosi amapepala angawononge thanzi la anthu komanso chilengedwe.
Kuti azindikire mapulasitiki, fakitale ya Richline imagwiritsa ntchito zida zoyesera zapamwamba kuyesa mosamalitsa zomwe zili mu plasticizers (monga phthalates) kuti zitsimikizire kuti zili pamalo otetezeka. Kupyolera mu mayesero athunthu komanso akatswiri oteteza zachilengedwe, mzere wa fakitale wa Richpack wadzipereka kupatsa ogula zinthu zobiriwira, zachilengedwe komanso zotetezeka zamabokosi zodzikongoletsera, kukwaniritsa udindo wake wamakampani ndikulimbikitsa chitukuko chokhazikika chamakampani.
1.8.3 Kupaka ndi Skumvera kwa Fadayambitsa CD
Mabokosi a zodzikongoletsera zamapepala omwe adutsa kuyang'anitsitsa kwabwino ayenera kupakidwa ndikusungidwa moyenera. Pankhani ya njira zoyikamo, ndizofala kugwiritsa ntchito ma batch, momwe mabokosi angapo amapepala amapakidwa bwino, atakulungidwa ndi filimu ya pulasitiki kapena pepala lokulunga, kenako nkuyikidwa mu katoni. Zida zotetezera monga matabwa a thovu ndi matumba a thovu ziyenera kuikidwa mkati mwa makatoni kuti mabokosi a mapepala asawonongeke panthawi yoyendetsa chifukwa cha kugunda ndi kutuluka. Pamwamba pa katoniyo kuyenera kulembedwa bwino ndi zidziwitso monga dzina lachinthu, mawonekedwe, kuchuluka, tsiku lopanga, ndi wopanga kuti athandizire kuzindikira ndi kuyang'anira. Kuti asungidwe, mabokosi a mapepala opakidwa amayenera kusungidwa m'malo owuma, mpweya wabwino, komanso ozizira kuti apewe kuwala kwadzuwa ndi chinyezi. Kutentha kwa nyumba yosungiramo katundu kuyenera kuyendetsedwa pakati pa 15 ℃-25 ℃, ndi chinyezi chapakati pa 40% -60%. Mikhalidwe yotereyi ya chilengedwe imatha kuletsa bwino mabokosi a mapepala kuti asamanyowe ndi kupunduka, achite nkhungu ndi kuwonongeka, komanso mawonekedwe osindikizidwa kuti asafooke. Panthawi imodzimodziyo, kuyang'anitsitsa nthawi zonse kuyenera kuchitidwa pamabokosi a mapepala osungidwa kuti muwone ngati pali zovuta zilizonse. Ngati mavuto apezeka, akuyenera kuthetsedwa mwachangu kuti atsimikizire kukhazikika kwa zinthu zomwe zili mgululi, kotero kuti mabokosi oyenerera amapepala odzikongoletsera angaperekedwe munthawi yake pakafunika.
2. Pitani ku Plastic Hkung Jzonyansa Box Pkapangidwe Pmiyambo
Atalandira maoda amakasitomala a mabokosi apulasitiki a hinge zodzikongoletsera, ogulitsa ayenera kulumikizana mozama komanso mwatsatanetsatane ndi kasitomala. Wogulitsa amayenera kumvetsetsa zomwe kasitomala amafuna pabokosi la zodzikongoletsera za pulasitiki, kuphatikiza miyeso yolondola monga kutalika, m'lifupi, kutalika, ndi makulidwe, komanso mawonekedwe a bokosi, monga masikweya, ozungulira, kapena osakhazikika, kuwonetsetsa kuti kupanga kotsatira kungakwaniritse zosowa zenizeni za kasitomala. Kwa mabokosi a zodzikongoletsera, miyeso yamkati iyenera kukwanira bwino mitundu yonse ya zodzikongoletsera kuti tipewe kusakhazikika kapena kusakwanira chifukwa chapang'onopang'ono.
Mu gawo la mapangidwe, gulu la Richpack likukambirana za maonekedwe a bokosi la pulasitiki ndi kasitomala, kufotokozera zofunikira zenizeni za zinthu monga mtundu, chitsanzo, ndi malemba, komanso ngati zinthu zapadera zapangidwe, monga zizindikiro zamtundu ndi zizindikiro zotsutsana ndi chinyengo, ziyenera kuphatikizidwa. Zofuna zenizeni za kasitomala pamapangidwe a bokosi la pulasitiki zimamveka, monga ngati zida zogwirira ntchito monga zipinda, zotengera, ndi zotchingira ziyenera kupangidwa kuti ziwonetse bwino ndikuteteza zodzikongoletsera. Pa nthawi yomweyo, mphamvu yopanga kampani, mmisiri, ndi mitundu ya zipangizo zilipo akufotokozedwa mwatsatanetsatane kupereka kasitomala malangizo akatswiri ndi maumboni kuwathandiza kukhathamiritsa dongosolo kamangidwe, kupangitsa kukhala zotheka ndi ndalama zopangira kupanga pamene akukumana zokongoletsa ndi ntchito zofunika. Kupyolera mukulankhulana kokwanira, timaonetsetsa kuti mbali zonse ziwiri zimagwirizana pakupanga ndi kupanga zofunikira za bokosi la zodzikongoletsera, ndikuyika maziko olimba a kutsimikizira ndi kupanga kotsatira.
2.1.2 Kutsimikizira ndi Cchitsimikizo
Kutengera zofunikira zomwe zimatsimikiziridwa kudzera mukulankhulana ndi kasitomala, dipatimenti yojambula imagwiritsa ntchito mapulogalamu aukadaulo monga Adobe Illustrator ndi CorelDRAW kupanga ndi kujambula bokosi, kupanga mawonekedwe amitundu iwiri komanso mawonekedwe atatu kuti awonetse mawonekedwe ndi mawonekedwe a bokosilo. Panthawi yokonza mapangidwe, kulingalira kwathunthu kumaperekedwa ku kuthekera kwa njira yopangira kuonetsetsa kuti mapangidwewo akhoza kusinthidwa bwino kukhala chinthu chothandiza. Mapangidwewo akatha, mafayilo opangidwawo amasamutsidwa ku msonkhano wachitsanzo, kumene ogwira ntchito sampuli amasankha zipangizo zoyenera zopangira sampuli ndi kupanga malinga ndi zofunikira za mapangidwe. Panthawi ya sampuli, ogwira ntchito ku Richpack amawongolera mosamalitsa magawo a ulalo uliwonse, monga kutentha kwa jekeseni, kuthamanga, nthawi, ndi zina, kuonetsetsa kuti zinthuzo zili zolondola komanso zolondola. Sampuli ikatha, kuyang'ana kwatsatanetsatane kwa zitsanzo kumachitika, kuphatikiza kuyang'ana mawonekedwe kuti muwone ngati pamwamba ndi yosalala, ngati pali zolakwika, komanso ngati mtunduwo ukukwaniritsa zofunikira; muyeso wa dimensional kuti mugwiritse ntchito zida zoyezera bwino kwambiri kuti muwone ngati miyeso ya zitsanzo ikugwirizana ndi mapangidwe apangidwe; ndi kuyesa kwapangidwe kuti muwone ngati bokosi la pulasitiki likutsegula ndikutseka bwino komanso ngati mbali zosiyanasiyana zimagwirizana bwino. Zitsanzo zoyenerera zimatumizidwa kwa kasitomala kuti atsimikizire. Makasitomala amawunika zitsanzo malinga ndi zosowa zawo zenizeni ndikupereka malingaliro owongolera. Pambuyo polandira mayankho a kasitomala, mapangidwe ndi zitsanzo zimasinthidwa ndikukonzedwa munthawi yake mpaka kasitomala atakhutira kwathunthu ndi zitsanzo. Onse awiri amatsimikizira ndondomeko yomaliza yachitsanzo, yomwe imapereka maziko olondola a kupanga kovomerezeka.
2.2 yaiwisi Mzamlengalenga Procurement ndi Pkumanganso
2.2.1 pulasitiki Mzamlengalenga Schisankho
Popanga mabokosi odzikongoletsera a pulasitiki, zida za pulasitiki wamba zimaphatikizapo PET (polyethylene terephthalate), PVC (polyvinyl chloride), PP (polypropylene), ndi zina zambiri, aliyense ali ndi mawonekedwe ake komanso zochitika zake.
Pepala lojambula ngati pepala la ngale ndi khadi la laser lili ndi gloss yayikulu komanso inki absorbency yabwino. Zithunzi zosindikizidwa zimakhala ndi mitundu yowala komanso zigawo zolemera, zomwe zingapangitse maonekedwe a bokosilo. Mapepala apadera monga mapepala a ngale ndi mapepala opangidwa ndi mapepala ali ndi mawonekedwe apadera komanso omveka, omwe amatha kuwonjezera mlengalenga wapadera wa bokosi, kupititsa patsogolo kalasi ya mankhwala ndi mtengo wowonjezera, ndipo nthawi zambiri amagwiritsidwa ntchito m'mabokosi apamwamba a zodzikongoletsera.
Kuphatikizana ndi zipangizo zapulasitiki zamtengo wapatali, zimapanga mawonekedwe amodzi amtundu umodzi. Mtundu ndi kapangidwe ziyenera kusankhidwa molingana ndi kalembedwe ndi mtundu wa zodzikongoletsera. Kwa zodzikongoletsera zosavuta, mapepala amtundu wamba okhala ndi mawonekedwe osavuta amatha kusankhidwa kuti awonetse kukongola kosavuta kwa zodzikongoletsera; kwa zodzikongoletsera zamtundu wa retro, mapepala okhala ndi mawonekedwe a retro kapena mitundu amatha kusankhidwa kuti apange chikhalidwe champhamvu cha retro. Mwa kufananiza mosamala mapepala ndi zida zapulasitiki, mawonekedwe ndi magwiridwe antchito a bokosi la pulasitiki amatha kukhala ogwirizana kuti akwaniritse zosowa zapawiri za ogula pazokongoletsa komanso mtundu.
2.3 Kupweteka Mokalamba
2.3.1 Kupweteka Mokalamba Pmiyambo Pmfuti
Kumangira jekeseni ndi njira yofunika kwambiri popanga bokosi la zodzikongoletsera zapulasitiki. Mfundo yayikulu ndikuwonjezera zopangira pulasitiki granular pa silinda yamakina omangira jekeseni. Silinda imatenthedwa mpaka kusungunuka ndi chipangizo chotenthetsera chakunja, monga chotenthetsera chamagetsi, kuti zida zapulasitiki zikhale ndi madzi abwino. Motsogozedwa ndi kuzungulira kwa wononga, zopangira pulasitiki zosungunula zimapanikizidwa ndikutumizidwa patsogolo, ndikubayidwa mwachangu kwambiri kudzera pamphuno ya makina omangira jekeseni wotsekeka. Maonekedwe a nkhungu ndi ofanana ndi mawonekedwe omaliza a bokosi la pulasitiki. Zopangira pulasitiki zimadzaza msangamsanga ndikudzaza ngodya iliyonse, kupanga fanizo la bokosi la pulasitiki. Kenaka, nkhunguyo imakhala ndi mphamvu ndi kutentha kwina, kotero kuti pulasitiki yaiwisi ikupitirizabe kuziziritsa ndi kulimbitsa m'mimba. Pakuzizira, pulasitiki yaiwisi pang'onopang'ono imataya madzi ake ndipo mawonekedwe ake amakhazikika, potsirizira pake amapanga bokosi la pulasitiki ndi mphamvu inayake komanso kulondola kwazithunzi.
nkhungu ndi chida chachikulu mu jekeseni akamaumba, ndi mapangidwe ake ndi khalidwe kupanga zimakhudza mwachindunji jekeseni akamaumba khalidwe ndi dzuwa kupanga bokosi pulasitiki. Pankhani ya kapangidwe ka nkhungu, gawo loyamba ndikugwiritsa ntchito pulogalamu yaukadaulo yopangira nkhungu, monga UG ndi Pro/E, kupanga mawonekedwe a 3D a nkhunguyo potengera zojambula zamabokosi apulasitiki ndi zofunikira zamkati. Panthawi yachitsanzo, zinthu monga mawonekedwe a bokosi, njira yowonongeka, ndi malo a chipata zimaganiziridwa mokwanira kuti zitsimikizire kuti mapangidwe a nkhungu ndi omveka komanso otheka. Mwachitsanzo, pamabokosi okhala ndi mawonekedwe ovuta, malo olekanitsa oyenera ayenera kupangidwa kuti athandizire kutsegula ndi kutseka kwa nkhungu ndi kugwetsa bokosi; kwa mabokosi okhala ndi mipanda yopyapyala, malo ndi kukula kwa chipata ziyenera kukonzedwa kuti zitsimikizire kuti zinthu zapulasitiki zitha kudzaza mwachangu komanso molingana, kupewa kudzaza kapena kudzaza.
Pa nthawi yomweyo, ndondomeko yozizira ya nkhungu iyenera kuganiziridwa, ndipo njira zoziziritsira ziyenera kukonzedwa bwino kuti zitsimikizire kuti nkhungu ikhoza kuzizira mofanana panthawi yopangira jekeseni, kufupikitsa nthawi yozizirira, komanso kukonza bwino kupanga. Pakupanga nkhungu, zitsulo zapamwamba kwambiri za nkhungu monga P20, 718, ndi NAK80 zimasankhidwa. Malinga ndi zojambula zojambula nkhungu, mbali zosiyanasiyana za nkhungu zimapangidwira bwino pogwiritsa ntchito njira zosiyanasiyana monga makina, EDM, ndi kudula waya. Pa processing, kulondola kwa processing kumayendetsedwa mosamalitsa kuonetsetsa kuti kulolerana kwamagulu a nkhungu kumakhala mkati mwazovomerezeka. Nthawi zambiri, kulolerana kwapang'onopang'ono kwa nkhungu ndi ma cores amawongoleredwa mkati mwa ± 0.01mm kuti zitsimikizire kulondola kwapang'onopang'ono komanso kumtunda kwa bokosi la zodzikongoletsera zapulasitiki. Nkhungu ikamalizidwa, imasonkhanitsidwa ndikusinthidwa mosamalitsa kuti muwone ngati nkhunguyo imatsegula ndikutseka bwino komanso ngati mbalizo zimagwirizana mwamphamvu, kuti zitsimikizire kuti nkhunguyo imatha kugwira ntchito bwino. Kupyolera mu kupanga mosamala ndi kupanga nkhungu, chitsimikizo chodalirika chimaperekedwa pakuumba jekeseni, ndipo mabokosi apulasitiki apamwamba a pulasitiki amapangidwa.
2.4 pamwamba Pkujambula ndi Tkubweza
2.4.1 Kugwiritsa ntchito Pkusindikiza Proces
Popanga bokosi la zodzikongoletsera za pulasitiki, kugwiritsa ntchito njira zosindikizira kumagwira ntchito yofunika kwambiri pakukweza kukongola komanso kuzindikira kwamtundu wa bokosilo. Njira zosindikizira wamba zimaphatikizapo kusindikiza kwa UV offset ndi kusindikiza pazenera, iliyonse ili ndi mawonekedwe ake komanso zochitika zomwe zikugwira ntchito. Kusindikiza kwa UV offset ndi njira yosindikizira yolondola kwambiri yomwe imagwiritsa ntchito kuwala kwa ultraviolet kuchiritsa inki.
Pogwiritsa ntchito mfundo yosindikizira yamitundu inayi ya CMYK, imatha kukwanitsa kupanga mtundu wosakhwima komanso kusindikiza kolondola kwambiri. Njira yosindikizirayi ndi yoyenera kusindikiza pamabokosi omwe ali ndi zofunikira zapamwamba zosindikizidwa, machitidwe ovuta ndi mitundu yolemera. Mwachitsanzo, pamabokosi odzikongoletsera omwe amafunikira kusindikiza zodzikongoletsera zolimba, ma logo abwino kapena okhala ndi mawonekedwe owoneka bwino amtundu, kusindikiza kwa UV kumatha kumasulira molondola tsatanetsatane ndi zigawo zamtundu wapateni, kupangitsa kusindikiza kukhala kowoneka bwino komanso kowoneka bwino, ndikuwonjezera mawonekedwe okongola m'bokosi. Kusindikiza pansalu ya silika kumaphatikizapo kukanikiza chofinyira pachinsalucho kusamutsa inki kudzera pa mauna kupita ku gawo lapansi, kupanga chithunzi chofanana ndi choyambirira. Inki wosanjikiza ndi wandiweyani, wophimba bwino komanso wowoneka ngati mbali zitatu, ndipo ndi woyenera kusindikiza mawonekedwe omwe amafunikira mawonekedwe owoneka bwino komanso mawonekedwe atatu, monga zitsulo zachitsulo ndi zolemba zachisanu. Kuphatikiza apo, makina osindikizira a silika amathanso kugwiritsa ntchito inki zapadera, monga inki za fulorosenti ndi inki zowala, kuti bokosilo likhale ndi mawonekedwe apadera. Posankha njira yosindikizira, m'pofunika kuganizira mozama zinthu monga mapangidwe a bokosi la pulasitiki, makhalidwe a chitsanzo chosindikizidwa, ndi bajeti yamtengo wapatali, kuti mudziwe njira yabwino kwambiri yosindikizira, onetsetsani kuti kusindikiza kungathe kukwaniritsa zosowa za makasitomala, ndipo nthawi yomweyo kukweza khalidwe lonse ndi mpikisano wamsika wa bokosi la pulasitiki.
2.4.2 Kukankha-Rosasunthika Tkubweza
Pofuna kuteteza mawonekedwe osindikizidwa pamwamba pa bokosi la zodzikongoletsera za pulasitiki ndikuwongolera kulimba kwa bokosilo, nthawi zambiri ndikofunikira kugwiritsa ntchito mankhwala odana ndi zikande. Kupaka mafuta oletsa kukwapula ndi njira yochizira wamba. Ntchito yaikulu yogwiritsira ntchito mafuta oletsa kutsekemera ndi kupanga filimu yotetezera yolimba, yosavala pamwamba pa bokosi, yomwe imalepheretsa bwino bokosi kuti lisagwedezeke kapena kuvala panthawi yogwiritsira ntchito tsiku ndi tsiku ndi kayendetsedwe kake, potero kusunga mapeto a pamwamba ndi kukhulupirika kwa chitsanzo chosindikizidwa. Pogwira ntchito, choyamba onetsetsani kuti pamwamba pa bokosi la pulasitiki ndi loyera, louma, komanso lopanda fumbi, mafuta, ndi zonyansa zina, kuti zisakhudze kumamatira kwa mafuta osagwirizana ndi zikande. Kenako, molingana ndi mtundu ndi mawonekedwe amafuta osayamba kukwapula, sankhani njira yoyenera yokutira. Njira zokutira zodziwika bwino zimaphatikizapo kupopera mbewu mankhwalawa, kugudubuza, ndi shawa. Kupopera mbewu mankhwalawa kumatha kugawira mofananamo mafuta osayamba kukanda pamwamba pa bokosilo, kupanga makulidwe oti ❖ kuyanika, ndipo ndi oyenera mabokosi omwe ali ndi zofunika kwambiri zokutira. Kugudubuza ndikosavuta kugwiritsa ntchito komanso kothandiza kwambiri, ndipo ndikoyenera kuphimba madera akuluakulu a bokosilo. Kuviika ndi koyenera kwa mabokosi okhala ndi mawonekedwe okhazikika omwe amapangidwa mochuluka, ndipo amatha kumaliza ntchito yokutira mwachangu komanso moyenera. Panthawi yopaka, makulidwe a mafuta osakanikirana ndi mafuta ayenera kuyendetsedwa mosamalitsa. Nthawi zambiri, makulidwe okutira a 3-5μm ndi oyenera. Kukhuthala kwake komwe kumakhala kowonda kwambiri sikungathe kukhala ndi zotsatira zabwino zokana kukanda, pomwe makulidwe opaka omwe ndi okhuthala kwambiri angayambitse zolakwika monga mafunde otuluka ndi thovu pamwamba pa bokosi, zomwe zimakhudza mawonekedwe abokosi. Kupaka kukatha, ikani bokosilo mu chipangizo chowumitsa ndikuchita kuyanika koyenera ndi kuchiritsa mankhwala molingana ndi machiritso a mafuta osagwira zikande kuti apange filimu yotetezera yolimba pamwamba pa bokosi. Kuchiza bokosilo ndi mafuta osalimbana ndi zikande kumatha kuwongolera bwino kukana kwa bokosilo, kukulitsa moyo wake wautumiki, ndipo nthawi yomweyo kusunga kukongola ndi mtengo wake.
2.5.2 Pepala Lzolimbikitsa Pmiyambo
Paper laminating ndi njira yoyika pepala lodulidwa pamwamba pa katoni yopangidwa ndi jekeseni, ndipo ntchito yake ndi kugwiritsa ntchito zomatira zimakhudza kwambiri khalidwe ndi maonekedwe a katoni. Asanayambe laminating, bokosi la glue ndi pepala ziyenera kukonzedweratu kuti zitsimikizidwe kuti pamwamba pa bokosi la glue ndi loyera, louma komanso lopanda mafuta, fumbi ndi zonyansa zina, kuti apititse patsogolo kumamatira kwa guluu; pamwamba pa pepala ayeneranso kukhala lathyathyathya, opanda makwinya, ndipo pepala akhoza flattened ngati n'koyenera. Kenako, kusankha guluu yoyenera, wamba pepala laminating guluu ali lalabala woyera, otentha Sungunulani guluu, etc.. White latex zomatira ali ndi ubwino mkulu zomatira mphamvu, zolimbitsa kuyanika liwiro, kuteteza chilengedwe, etc., oyenera ambiri a pepala ndi pulasitiki zinthu laminating; otentha Sungunulani zomatira ali kudya kuchiritsa liwiro, zomatira mphamvu, ambiri ntchito kufunika prototyping mofulumira laminating ndondomeko. Pogwiritsa ntchito guluu, malingana ndi makhalidwe a guluu ndi zofunikira za pepala laminating, lamulirani kuchuluka kwa zomatira ndi njira zokutira. Kawirikawiri, zokutira zogudubuza, kupopera mankhwala ndi njira zina zopangira guluu zingagwiritsidwe ntchito kuonetsetsa kuti guluu likugawidwa mofanana pamwamba pa bokosi la glue kapena kumbuyo kwa pepala. Kuchuluka kwa zokutira kuyenera kukhala kocheperako, kupaka kwambiri kumapangitsa guluu kusefukira, zomwe zimakhudza mawonekedwe a bokosi, komanso zingayambitse kusagwirizana pakati pa pepala ndi bokosi; ❖ kuyanika pang'ono kungachititse kuti mgwirizano si wamphamvu, pepala n'zosavuta kugwa. Kenaka, pepalalo limayikidwa bwino pamwamba pa bokosilo, pogwiritsa ntchito zida zosindikizira kapena zida zamanja zosindikizira, kotero kuti pepala ndi bokosi zimagwirizanitsidwa mwamphamvu kuti zithetse mpweya wapakati pakati. Panthawi yopangira lamination, chisamaliro chiyenera kutengedwa kuti pepala likhale lathyathyathya komanso lokhazikika bwino kuti mupewe mavuto monga mapepala ndi mapepala. Mukamaliza kupukuta, bokosi la guluu lidzayikidwa pamalo abwino olowera mpweya wabwino, oyenera kutentha kuti awumitse, kuti guluu lichiritsidwe bwino. Mu kuyanika ndondomeko, kupewa extrusion kapena kugunda kwa guluu bokosi ndi mphamvu zakunja, kuti asakhudze khalidwe ndi zotsatira za laminating. Kupyolera mu kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka laminating, onetsetsani kuti pepala ndi bokosi la guluu zimamangirizidwa mwamphamvu, maonekedwe ake ndi osalala komanso okongola, ndikuwongolera khalidwe lonse la bokosi la glue.
2.6 Kuumba ndi Asapt
2.6.1 Kufa-Cutt ndi Waste Rkutulutsa
Kufa-kudula ndi njira yodula katoni mutatha kuyanika molingana ndi mawonekedwe ndi kukula kwake, ndipo kulondola kwake kumakhudza mwachindunji kuumba kwa katoni. Asanadulidwe kufa, mbale yodulira yolondola kwambiri iyenera kupangidwa molingana ndi zojambula za katoni. Mapangidwe a mbale yodula mpeni ayenera kukhala yogwirizana kwathunthu ndi mawonekedwe ndi kukula kwa bokosi, ndipo mizere ya mbale ya mpeni iyenera kukhala yosalala komanso yolondola kuti tipewe ma burrs, kupatuka ndi mavuto ena. Panthawi imodzimodziyo, kusankha khalidwe lodalirika la mpeni wodula-kufa, kukhwima ndi kukhazikika kwa mpeni kumakhudza kwambiri zotsatira ndi mphamvu za kufa-kudula. Pochita opaleshoni yakufa, katoni ya laminating imayikidwa pa makina opangira kufa, kusintha magawo a makina opangira kufa, monga kuthamanga, kuthamanga, ndi zina zotero, kuonetsetsa kuti njira yodulira imfa imakhala yokhazikika komanso yolondola. Kupanikizika kwambiri kungayambitse kuphulika ndi kusinthika kwa bokosi, kupanikizika kochepa kumapangitsa kuti kufa kusakhale kokwanira; kuthamanga kwambiri kungakhudze kulondola kwa kufa-kudula, kuthamanga pang'onopang'ono kungachepetse kupanga. Nthawi zambiri, kuthamanga kwakufa kuyenera kusinthidwa molingana ndi zinthu ndi makulidwe a bokosi, chifukwa mabokosi okulirapo, amayenera kuonjezera kuthamanga kwakupha; liwiro la kufa liyenera kuyendetsedwa mosiyanasiyana kuti zitsimikizire kuti mtundu wa kufa-kudula komanso kuchuluka kwa kupanga bwino. Kudula kwakufa kumalizidwa, bokosilo lidzasiyidwa pazinyalala zina, liyenera kutsukidwa potaya zinyalala. Pochotsa zinyalala, samalani kuti musawononge m'mphepete ndi pamwamba pa bokosilo, kuti muwonetsetse kukhulupirika ndi kukongola kwa bokosilo. Mungagwiritse ntchito njira yamanja kapena yamakina yochotsera zinyalala, kuchotsa zinyalala pamanja ndikoyenera kupanga magulu ang'onoang'ono kapena zofunikira kwambiri pakuchotsa zinyalala, zitha kuchotsedwa mwatsatanetsatane zinyalala; Kuchotsa zinyalala zamakina ndikoyenera kupanga misa, kuchita bwino kwambiri, koma ndikofunikira kulabadira kusintha ndi kugwiritsa ntchito zida kuti zitsimikizire kuti zotsatira za kuchotsa zinyalala. Kupyolera mu ulamuliro wokhwima wa kufa-kudula ndi kuchotsa zinyalala, zimatsimikizira kuti mawonekedwe ndi kukula kwa katoni ndizolondola, kupereka maziko abwino a msonkhano wotsatira ndi ntchito.
2.6.2 Gluing ndi Bottoming
Bonding ndi bottoming ndi mbali yofunika kwambiri pulasitiki hinge zodzikongoletsera bokosi akamaumba ndi msonkhano, amene zimakhudza mwachindunji kukhazikika structural ndi ntchito ya bokosi. Pogwiritsa ntchito gluing, pazigawo zomwe zimayenera kutsekedwa, monga mbali ya bokosi, chowombera, ndi zina zotero, kuchuluka koyenera kwa guluu kumayenera kugwiritsidwa ntchito poyamba. Kusankhidwa kwa guluu kuyenera kupangidwa molingana ndi zomwe zili m'bokosi la guluu komanso malo ogwiritsira ntchito kuti zitsimikizire kuti guluuyo ili ndi mphamvu zomatira zabwino komanso kulimba. Mukamagwiritsa ntchito guluu, iyenera kukhala yofanana komanso yokwanira kuti mupewe zomwe guluu wambiri amasefukira ndikuyipitsa pamwamba pa bokosi, kapena guluu wocheperako umapangitsa kuti mgwirizano ukhale wofooka.
2.6.3 Makina omangira bokosi: Makina opangira ma 4.0 omwe adathandizira mwatsatanetsatane dongosolo la msonkhano
Mu makina opanga mapulasitiki a hinge zodzikongoletsera bokosi, makina omata bokosi, monga chinsinsi chakupanga mwanzeru, amadalira luso laukadaulo la Viwanda 4.0 kuti azindikire kudumpha kwa magawo awiri pakupanga bwino komanso mtundu wazinthu, ndikupanga chithunzithunzi chamakono komanso chanzeru.
Pakutsitsa kwazinthu, makina ojambulira okha amaphatikiza makina ojambulira makina otengera kuzindikira kwa masomphenya a makina ndi kulumikizana kwa mkono kwa ma axis asanu ndi limodzi. Dongosololi limagwira zithunzi zenizeni za magawo a makatoni opangidwa mothandizidwa ndi makamera apamwamba a CCD, ndipo kudzera mumayendedwe apamwamba ozindikira zithunzi, amatha kuzindikira molondola malo, malingaliro ndi chidziwitso chazigawo zomwe zili mkati mwa milliseconds. Kutengera zotsatira zozindikirika, mkono wa roboti wokhala ndi ma axis asanu ndi limodzi umazindikira kugwira kolondola ndikuyika kwa zigawozo ndikulondola kwa ± 0.1mm chifukwa cha mawonekedwe ake osinthika amitundu ingapo yaufulu, kuwonetsetsa kuti magawowo alowa munjira yotsatila ndi zero kupatuka.
Kulowa mu gluing, makina opangira makatoni odziyimira pawokha amakhala ndi makina olondola kwambiri a gluing potengera kuwongolera kotseka. Dongosolo limayang'anira kayendedwe ka nthawi yeniyeni, kupanikizika ndi kutentha kwa guluu kupyolera muzitsulo zothamanga, zothamanga zothamanga ndi kutentha kwa kutentha. Kutengera deta polojekiti, ndi aligorivimu kulamulira PID ntchito molondola kulamulira galimoto galimoto, kuthamanga mpope ndi actuators ena zida gluing kuonetsetsa kuti kulamulira molondola kwa gluing voliyumu kufika ± 0.01g ndi kusinthasintha osiyanasiyana liwiro gluing amalamulidwa pa ± 1mm / s pansi pa zikhalidwe zosiyanasiyana glues makhalidwe, mwachitsanzo, PP, curing, bokosi, visco (visco) PS, ABS, etc.) kuti mukwaniritse kugwiritsa ntchito yunifolomu komanso kukhazikika kwa guluu ndikupereka zomatira zapamwamba kwambiri. Guluuyo amagwiritsidwa ntchito mofanana komanso mokhazikika, kupereka chitsimikizo chodalirika cha mgwirizano wapamwamba kwambiri.
Kupinda ndi kusonkhanitsa ndi njira yayikulu yamakina omangira makatoni, omwe amatengera njira yogwirira ntchito yolumikizana ndi mkono wa robotic wolumikizana ndi ma axis ambiri ndi nkhungu yolondola kwambiri. Dzanja la loboti lolumikizana ndi ma axis ambiri limakhala ndi liwiro lalitali, lolondola kwambiri, lokhazikika lobwerezabwereza la ± 0.05mm, ndipo limatha kupindika ndi kusonkhanitsa zigawo za makatoni motsatana bwino ndi ngodya molingana ndi njira yoyendetsera yamitundu itatu. Pakadali pano, ndi mawonekedwe apamwamba kwambiri otengera kutengera mtunda wa laser ndi sensor capacitive displacement, komanso makina owongolera omwe ali ndi magwiridwe antchito osinthika, mawonekedwe achibale ndi kusintha kwapakatikati pakati pazigawo zimayang'aniridwa munthawi yeniyeni panthawi ya msonkhano kuti zitsimikizire kuti zigawozo zimalumikizidwa mwamphamvu, ndipo kulondola kwake kumayendetsedwa mkati mwa ± 0.2mm, zomwe zimatha kukwaniritsa zofunikira pakusonkhana.
Pakutha kwa zinthu zomwe zamalizidwa, mabokosi ophatikizidwa amayamba kulowa mumayendedwe owunikira kutengera makina owonera komanso ma algorithms anzeru. Dongosololi limayang'ana mozungulira mawonekedwe, kukula ndi zomatira za bokosilo kudzera pamakamera owoneka bwino kwambiri, ndikusanthula ndikusanthula deta yosonkhanitsidwa ndi ma aligorivimu ozama, omwe amatha kuzindikira mwachangu komanso molondola mitundu yonse ya zolakwika zamtundu, monga guluu kusefukira, kusanja bwino kwa magawo, zolakwika zapamtunda, ndi zina zotero. Mabokosi oyenerera amatengedwa kupita ku njira yotsatirira yotsatiridwa ndi woyendetsa makina molingana ndi kumenyedwa kokhazikitsidwa ndi njira, pozindikira kuphatikizika kosasunthika kwa njira yopangira.
Makina opangira zodzikongoletsera zodzikongoletsera ali ndi makina owongolera omwe amagawika kutengera mafakitale a Ethernet, okhala ndi magwiridwe antchito apamwamba a PLC monga gawo lowongolera, kuzindikira nthawi yeniyeni komanso kuwongolera kolondola kwa makina aliwonse a zida. Dongosolo ali amphamvu kompyuta ndi luso processing deta, ndipo akhoza kumaliza kusonkhanitsa, kusanthula ndi kukonza mitundu yosiyanasiyana ya deta kachipangizo mu microseconds, ndipo malinga ndi magawo preset kupanga ndondomeko, basi kusintha kuchuluka kwa guluu, lopinda ngodya, kuthamanga ndi magawo ena kiyi ndondomeko kuonetsetsa kothandiza ndi khola ntchito ndondomeko kupanga. Nthawi yomweyo, kudzera pamalumikizidwe osasunthika ndi mabizinesi a MES system, kukweza zenizeni ndikugawana deta yopanga kumatha kuchitika, zomwe zimapereka chithandizo champhamvu cha data pakuwongolera kupanga ndi kupanga zisankho. Makina omangira katoni a Richpack amatengeranso chitsulo champhamvu champhamvu kwambiri ngati chinthu chachikulu chomangika, ndipo amakometsedwa ndikupangidwa ndi kusanthula kwazinthu zocheperako, zomwe zimatsimikizira kukhazikika kwa zida pamayendedwe othamanga kwambiri komanso olemetsa. Zigawo zazikulu zosuntha, monga zolumikizira mkono, njanji zowongolera, zomangira, ndi zina zambiri, zimatengera zomangira zolondola kwambiri za mpira, njanji zowongolera mizere ndi ma servo mota, zomwe, limodzi ndiukadaulo wapamwamba wothira mafuta ndi kusindikiza, zitha kuchepetsa kugwiritsa ntchito zida ndi mphamvu, ndikuwongolera magwiridwe antchito ndi moyo wautumiki wa zida.
Makina omangira mabokosi odziyimira pawokha amawonetsa zabwino zambiri zaukadaulo pakupanga mabokosi apulasitiki a hinge zodzikongoletsera. Pankhani yogwira ntchito yopanga, mphamvu zake zazikulu zimatha kufika mabokosi apulasitiki 1000 - 1500 pa ola limodzi, poyerekeza ndi njira yachikhalidwe yomata bokosi lamanja, kugwiritsa ntchito bwino kumawonjezeka ndi 5 - 8, kuti akwaniritse zosowa zazikulu, zapamwamba kwambiri. Pankhani ya kuwongolera kwamtundu wazinthu, ndi makina otsogola olondola kwambiri komanso owunikira, kuchuluka kwa zinthuzo kumatha kufika pa 98%, zomwe zimachepetsa bwino kuchuluka kwa zinthu zolakwika zomwe zimachitika chifukwa cha zolakwika zamanja. Kuchokera pamalingaliro owongolera mtengo, kugwiritsa ntchito makina omata katoni odziwikiratu kumachepetsa kwambiri kuyika kwa ntchito, ndipo nthawi yomweyo, kudzera muulamuliro wolondola, kumathandizira kagwiritsidwe ntchito kazinthu zopangira ndikuchepetsa mtengo wopangira. Komanso, zipangizo ali mkulu mlingo wa kusinthasintha ndi expandability, kudzera mapulogalamu mapulogalamu ndi chizindikiro kusintha, akhoza mwamsanga atengere zosiyanasiyana bokosi kamangidwe ndi zofunika kupanga, kwa ogwira ntchito mankhwala nzeru ndi kukula msika kupereka thandizo lamphamvu.
2.6.4 Mphepete Ikumakuma
Kuyika kwa hinge ndi gawo lofunikira lomwe limakhudza kutsegulira ndi kutseka kosavuta komanso moyo wautumiki wa bokosi la zodzikongoletsera za pulasitiki. Malingana ndi mapangidwe a bokosi la zodzikongoletsera, mtundu wa hinge ndi ndondomeko ziyenera kusankhidwa moyenera. Mahinji wamba ndi oyenera mabokosi odzikongoletsera nthawi zonse kuti azindikire zoyambira ndikutseka ntchito; ma hinge a masika okhala ndi mawonekedwe otseka basi amagwiritsidwa ntchito m'mabokosi odzikongoletsera omwe ali ndi zofunika kwambiri pakutsegula ndi kutseka.
Poyika hinge, ogwira ntchito ku Richpack amagwiritsa ntchito zida zokhomerera zokha kuti apeze ndikuwongolera mabowo omwe ali m'bokosilo kuti atsimikizire kuyika kolondola kwa hinjiyo. Pambuyo pake, gwiritsani ntchito zomangira kapena zomatira kuti mukonzenso mbali imodzi ya hinji kumbali imodzi ya bokosi la rabara kuti musamasuke. Kuyikako kukamalizidwa, hinge imasinthidwa mosamala kuti muwone kusalala kwa bokosi la glue ndikutsegula ndi kutseka komanso kusinthasintha kwa hinge kuzungulira, ndikusintha momwe zinthu sizili bwino munthawi yake.
2.6.5 Njira Yowotcha ndi Yozizira: Kulimbikitsa Kukhazikika Kwamabokosi a Rubber
Cholinga cha bubble compaction ndikuwonetsetsa kuti mkati mwa bokosilo ndi lolimba komanso lopanda thovu ndi voids pambuyo pa msonkhano, kuti muwonjezere mphamvu zonse ndi bata. Kwa mabokosi omangidwa ndi zomatira zotentha zosungunuka, makina osindikizira otentha amagwiritsidwa ntchito popanga kuwira. Mwa kuwongolera bwino kutentha, kupanikizika ndi nthawi, makina osindikizira otentha amatha kusungunulanso guluu pansi pa kutentha koyenera, kudzaza thovu la mpweya ndikuwonjezera mphamvu zomatira, ndipo panthawi imodzimodziyo, pewani kusinthika kwa bokosi chifukwa cha kutentha kosayenera ndi kupanikizika.
Pogwiritsa ntchito zomatira kapena mabokosi ena omwe safunikira kutenthedwa, makina osindikizira ozizira amagwiritsidwa ntchito kukakamiza kufinya ma thovu amkati mkati mwake kuti ziwalozo zigwirizane mwamphamvu. Mukamaliza kuphatikizika kwa bubble, yang'anani bokosilo mozama kuti muwonetsetse kuti mkati mwake muli olimba komanso kuti pamwamba ndi lathyathyathya.
2.6.6 Kuyeretsa Kwabwino
Pambuyo pomaliza kusonkhanitsa bokosilo, kuyeretsa ndi gawo lofunikira kuti muwonetsetse kuti mawonekedwe akuwoneka bwino. Chifukwa pamwamba pa bokosilo amadetsedwa mosavuta ndi fumbi, mafuta ndi zonyansa zina panthawi yopanga, zomwe zimakhudza maonekedwe ndi khalidwe. Gwiritsani ntchito nsalu yofewa yopanda fumbi kapena siponji, yoviikidwa muyeso yoyenera ya detergent, mofatsa pukutani pamwamba pa bokosi, kulamulira mphamvu yopukuta, kuti muteteze zipsera. Pamadontho amakani, gwiritsani ntchito chotsukira chapadera kuti zinthu za bokosilo zisawonongeke.
Mukapukuta, pukutani pamwamba ndi nsalu yoyera, yopanda fumbi kuchotsa zotsalira za zotsukira ndi chinyezi. Pa nthawi yomweyo, kugwiritsa ntchito vacuuming zipangizo kuyeretsa fumbi zosafunika mkati bokosi kuonetsetsa ukhondo mkati. Pamapeto pake, bokosi loyeretsedwa limalembedwa ndi kupakidwa kuti lilowe magawo otsatirawa.
Katoni ikatsukidwa ndikupakidwa, ilowa munjira yoyeserera bwino. Malinga ndi chiŵerengero cha zitsanzo chokhazikitsidwa, chiwerengero china cha mabokosi amasankhidwa mwachisawawa pagulu lililonse. Kuyendera sikungophatikizanso chitsimikiziro chachiwiri cha mawonekedwe, kuonetsetsa kuti palibe kutayikira kwa madontho opaka, palibe zokopa zomwe zawonjezeredwa; komanso kutsimikiziranso kulondola kwa mawonekedwe, kugwiritsa ntchito zida zoyezera bwino kwambiri, monga makina oyezera ogwirizana, kuti azindikire kutalika, m'lifupi ndi kutalika kwa bokosi, mabowo a hinge ndi miyeso ina yofunika kwambiri ya hinge, cholakwika chovomerezeka chimayendetsedwa pang'ono kwambiri, kuwonetsetsa kuti mankhwalawa akugwirizana kwathunthu ndi kapangidwe kake. Pakutsegulira ndi kutseka kwa hinge, kuyezetsa kutsegulira ndi kutseka koyeserera kumachitika, ndipo kuchuluka kwa mayeso kumayikidwa molingana ndi miyezo yamankhwala kuti zitsimikizire kuti hinge imakhalabe yosalala pakagwiritsidwe ntchito kwanthawi yayitali, popanda kugwedezeka ndi kumasula zochitika. Kuchiza kotentha ndi kuzizira kwa bokosi la guluu, kuyesa kuyesa kowononga, yang'anani kulimba kwa kapangidwe ka mkati, kuti muwone ngati mphamvu yomatira ya guluu ili yoyenera. Mukapeza zinthu zosayenera, tsatirani nthawi yomweyo ulalo wopangira, fufuzani chomwe chayambitsa vutoli, tengani njira zowongolera kuti muwonetsetse kuti gulu lonselo likuyenda bwino.
2.6.8 Sstandardize Storage ndi Management
Mabokosi omwe amapambana mayeso a zitsanzo zabwino amalowetsamo ndikusungirako. Malinga ndi kukula, mawonekedwe ndi kuchuluka kwa katoni, sankhani zida zoyenera zopangira zakunja, monga makatoni a malata, mabokosi apulasitiki, ndi zina zambiri.
Panthawi yolongedza, zida za buffer, monga foam board, bubble wrap, etc., zimagwiritsidwa ntchito kuteteza makatoni kuti asawonongeke chifukwa cha kugundana ndi kutuluka panthawi yoyendetsa ndi kusunga. Phukusi lililonse lakunja liyenera kulembedwa momveka bwino ndi dzina lachinthu, mawonekedwe ake, kuchuluka kwake, tsiku lopanga, nambala ya batch ndi zidziwitso zina kuti zithandizire kuzindikirika ndi kutsata. Kuyika zinthu zomalizidwa molingana ndi gululi, batch yosungidwa bwino pamalo osungiramo katundu, tsatirani mfundo ya kasamalidwe koyambirira. Nyumba yosungiramo katunduyo iyenera kukhala yowuma ndi mpweya wabwino, ndipo kutentha ndi chinyezi ziyenera kuyendetsedwa bwino kuti pasakhale zinthu zachilengedwe zomwe zimakhudza ubwino wa katoni. Pa nthawi yomweyo, kukhazikitsidwa kwa dongosolo langwiro kasamalidwe kazinthu, kuyang'anira nthawi yeniyeni ya kuchuluka kwa zinthu, pokonzekera kupanga ndi kutumiza malonda kuti apereke chithandizo cholondola cha deta.
3. FAQ
Kodi miyeso yomanga yamitundu yamabokosi wamba yamabokosi amiyala ya Mapepala ndi iti?
Kukula kwa chivundikiro chapamwamba cha bokosi ndi chachikulu pang'ono kuposa chivundikiro cha pansi, kusiyana pakati pa kutalika ndi m'lifupi ndi 3-5mm, kusiyana pakati pa kutalika ndi 5-10mm; chipolopolo chakunja cha bokosi la mtundu wa bukhu ndi wautali kuposa bokosi lamkati ndi 5-8mm, chokulirapo kuposa bokosi lamkati ndi 3-5mm; kusiyana pakati pa bokosi lamkati ndi bokosi lakunja la bokosi la kabati ndi 1-2mm mbali imodzi.
Kodi kuonetsetsa mphamvu structural ndi bata mapepala zodzikongoletsera mabokosi?
Kupanga kulimbikitsa kapena kulimbikitsanso m'mphepete ndi m'makona a mabokosi a mapepala, monga kuwonjezera makatoni m'mphepete mwa mlengalenga ndi mabokosi a dziko lapansi, ndikugwiritsa ntchito zigamba zolimbitsa pamakona a mabokosi amtundu wa mabuku; onetsetsani kuti mizere yopindika ndi yomveka bwino ndipo guluu pazigawo zolumikizira ndi zokutira mofanana; ndi kuonjezera dongosolo lothandizira la mapepala akuluakulu kapena olemetsa kwambiri, poganizira za kugawidwa kwa kulemera kwa zodzikongoletsera ndi malo apakati pa mphamvu yokoka.
Kodi zofunikira za pepala ndi bolodi la imvi pabokosi la zodzikongoletsera za Paper ndi ziti?
Kulemera kwa pepala 250 - 400g/m², kusalala bwino, kuyera pamwamba pa 85% ndi yunifolomu; grey board makulidwe 1 - 3mm, kuuma kwakukulu, mogwirizana ndi miyezo ya chilengedwe, pogwiritsa ntchito zipangizo zobwezerezedwanso komanso zosaipitsa.
Kodi tsatanetsatane wamtundu wanji wosindikiza bokosi la zodzikongoletsera?
Kulondola kwamtundu kumayesedwa ndi khadi la mtundu wa Pantone, cholakwika chachikulu cha mtundu ΔE ≤ 3, mtundu wawung'ono ΔE ≤ 5; m'mphepete mwachitsanzo ndi omveka bwino ndipo palibe mzimu, kupanga mbale zokhala ndi zithunzi zapamwamba komanso ukadaulo wapamwamba, kuwongolera kuthamanga ndi voliyumu yosinthira inki panthawi yosindikiza.
Momwe mungakhazikitsire magawo opangira jakisoni pabokosi lazodzikongoletsera la hinge?
Kutentha kwa jekeseni kumadalira zinthu, monga gawo la kutsogolo kwa PET 250 - 280 ℃, gawo lapakati 260 - 290 ℃, gawo lakumbuyo 240 - 260 ℃; Kuthamanga kwa jekeseni 50 - 120MPa, kugwira ntchito ndi 30% - 60% ya kuthamanga kwa jekeseni; jekeseni nthawi 3 - 10 masekondi, kugwira nthawi 5 - 15 masekondi, nthawi yozizira 10 - 30 masekondi.
Zomwe zimafunikira pakukula kwa nkhungu ndikukonza bokosi la zodzikongoletsera za pulasitiki?
Nkhungu patsekeke ndi pachimake kukula kulolerana ± 0.05mm kapena zochepa, pamwamba roughness Ra 0.8μm kapena zochepa, olekanitsa pamwamba ndi lathyathyathya ndi pafupi; gwiritsani ntchito zitsulo zapamwamba za nkhungu, kuyeretsa nthawi zonse, kuyang'anira, kukonza ndi kudzoza mafuta.
Kodi mikhalidwe yabwino yochizira pamwamba pa bokosi la zodzikongoletsera la hinge lapulasitiki ndi iti?
Tsambali limasanthula mwatsatanetsatane njira yonse yopangira ndi kapangidwe ka bokosi la zodzikongoletsera zamapepala ndi bokosi la zodzikongoletsera zapulasitiki. Pankhani ya kupanga, mapepala zodzikongoletsera bokosi kupanga mwa chisanadze kukonzekera, kusindikiza, pamwamba kutsirizitsa, kufa-kudula ndi slotting, laminating ndi kusonkhanitsa, komanso kuyendera khalidwe ndi ma CD, etc., kugwirizana aliyense ali ndi mfundo zake zapadera ntchito ndi zofunika luso. Pulasitiki hinge zodzikongoletsera bokosi kupanga chiphaso cha dongosolo ndi zitsanzo, mwa zogula ndi processing wa zipangizo, jekeseni akamaumba, pamwamba kusindikiza ndi processing, laminating pepala processing, komanso akamaumba ndi kupanga specifications. Kupanga pulasitiki hinge zodzikongoletsera bokosi akuyamba ndi dongosolo kulandira ndi sampuli, ndipo amadutsa zopangira kugula ndi processing, jekeseni akamaumba, pamwamba kusindikiza ndi processing, pepala laminating, ndi akamaumba ndi kusonkhanitsa, etc., ndipo potsiriza amaliza kupanga mankhwala, amene ali ogwirizana ndi mzake, ndipo ali ndi zofunika okhwima kwa mmisiri ndi kulamulira khalidwe.
Mu specifications kupanga, pepala zodzikongoletsera bokosi kupanga mapangidwe structural, ntchito zakuthupi, kusindikiza khalidwe, pamwamba kumaliza ndi msonkhano ndi kuyendera, etc. apanga mwatsatanetsatane mfundo mfundo kuonetsetsa kuti mphamvu structural bokosi pepala, maonekedwe a khalidwe ndi ntchito. pulasitiki hinge zodzikongoletsera bokosi kupanga mu akamaumba jekeseni, mankhwala pamwamba, laminating pepala, akamaumba ndi msonkhano, ndi kuyendera khalidwe, etc. alinso mfundo mfundo mwatsatanetsatane. Pulasitiki hinge zodzikongoletsera bokosi kupanga jekeseni akamaumba, mankhwala pamwamba, kunja laminating pepala, akamaumba ndi msonkhano, komanso kuyezetsa khalidwe ndi mbali zina za specifications ndi bwino, kuphimba magawo ndondomeko, mfundo khalidwe, kusankha zinthu ndi mbali zina, kuteteza khalidwe ndi bata la pulasitiki bokosi. Kupyolera mu kusanthula kwa milandu yopambana komanso yovuta, kufunikira kotsatira ndondomeko yopangira ndi kutsimikizika kumatsimikiziridwanso, komanso mavuto abwino ndi zothetsera zomwe zingabweretsedwe ndi ntchito yosavomerezeka. Ngati mukuchita nawo zodzikongoletsera, kapena mukufunikira kusintha mabokosi apamwamba kwambiri, bwanji osagwira ntchito limodzi ndi mayankho opangira zodzikongoletsera za Richpack, timapanga bokosi lamtengo wapatali lamtengo wapatali lomwe limakwaniritsa zosowa zanu. Lumikizanani nafe kwa ulendo wopambana muzonyamula zodzikongoletsera.
KUYERA
